Automatic Water Bottle Filling Machine
Advanced Hydration Packaging Solutions
The Harsiddh Automatic Water Bottle Filling Machine is engineered for high-speed performance and absolute purity. By streamlining the rinsing-filling-capping process into a monoblock design, this machine minimizes human intervention and exposure to the environment. It is the preferred choice for startups and large-scale plants looking for a reliable, low-maintenance solution for packaged drinking water.
Reliable Operational Workflow
The machine provides a synchronized, high-speed flow through three specialized zones.
Sequence of Operation:
- Air In-feed: Empty bottles travel via an air conveyor and are picked up by the rotary rinsing star wheel.
- Internal Rinsing: Bottles are inverted and cleaned with high-pressure water jets to remove any dust or particles.
- Precision Filling: Water is filled using a gravity-based system with specialized valves that ensure accurate and uniform fill levels across all bottles.
- Automatic Capping: Caps are fed from a hopper and tightened using a precision-torque capping head for a leak-proof seal.
- Out-feed: Finished bottles are discharged onto a motorized slat conveyor for labeling and final packaging.
Technical Specification
| Specification | Details (Water Filling Series) |
|---|---|
| BPH Capacity | 1,400 to 7,200 (Depending on Model Selection) |
| No. of Heads | 4-4-2 / 8-8-4 / 18-18-6 (Rinser-Filler-Capper) |
| Container Type | PET / Glass Bottles (Neck Holding) |
| Filling Range | 200ml to 2000ml |
| Construction | SS 304 Food Grade |
| Control | PLC + Touchscreen HMI |
| Power Rating | 2.2 kW to 7.0 kW |
| Certification | Designed for ISI / BIS Standard Plants |
Frequently Asked Questions
Can the machine handle different bottle sizes and materials?
Yes. The machine is designed for maximum flexibility and can process PET, HDPE, and Glass bottles. It typically supports a filling range from 200ml to 2 liters. The "neck-holding" technology and adjustable guide rails allow for quick changeovers between different bottle shapes (round, square, or oval) with minimal downtime.
How does the machine ensure the hygiene and purity of the water?
To comply with strict health and safety regulations (BIS/FSSAI), the machine is a cGMP-compliant model. All parts that come into contact with the water are manufactured from AISI Stainless Steel 316L, which is non-corrosive and easy to sanitize. The filling area is enclosed to prevent environmental contamination, and the system can be integrated with UV sterilization for the caps and bottles.
What mechanism is used to prevent water wastage during the filling process?
The machine is equipped with advanced PLC-controlled sensors that facilitate a "No Bottle – No Fill" system. If a bottle is missing from the conveyor or is improperly positioned, the filling valve will not open. Furthermore, high-precision sensors ensure the water level is consistent in every bottle, maintaining an accuracy of ± 1%.
Is this a standalone filler or an integrated Monoblock system?
Harsiddh Unimach offers both options. We provide standalone Linear Liquid Fillers for existing lines, as well as integrated RFC (Rinsing, Filling, and Capping) Monoblock units. The Monoblock system is highly recommended for mineral water plants as it performs bottle rinsing, filling, and sealing in a single synchronized unit, saving floor space and reducing the risk of contamination.
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