Automatic Measuring Cup Placement Machine
Precision Dosing for Pharmaceutical & Food Lines
The Harsiddh Automatic Measuring Cup Placement Machine (HMCP-150) is an essential solution for dry syrup and oral liquid production lines. This machine automates the labor-intensive process of placing measuring cups onto sealed bottles with high repetition and accuracy. Its modular, compact design allows it to be easily integrated into existing filling and capping lines, ensuring every bottle leaves the station with a perfectly pressed dosing cup.
Reliable Operational Workflow
The machine maintains a high-speed, synchronized flow for consistent placement.
Sequence of Operation:
- Bottle Entry: Sealed bottles travel along the SS conveyor and are centered by the synchronized holding belts.
- Cup Pick-up: As the bottle passes under the delivery chute, the container neck itself picks up an oriented cup from the vibratory feeder.
- Pressing Operation: The bottle moves under a specialized pressing belt/roller assembly which applies uniform pressure to “snap” the cup securely onto the bottle cap.
- Security Check: Sensors scan for anomalies; if a bottle is missing or a cap jam occurs, the system halts instantly to prevent errors.
- Discharge: Successfully cupped bottles are discharged onto the outfeed conveyor for final secondary packaging or labeling.
Technical Specification
| Specification | Details (HMCP-150) |
|---|---|
| Output Speed | Up to 150 Bottles Per Minute |
| Bottle Size Range | Diameter up to 85mm | Height up to 300mm |
| Compatible Cup Sizes | 22mm, 25mm, 28mm (Standard) |
| Main Motor Power | 1.0 H.P. / 230 V / Single Phase |
| Conveyor Height | 850mm to 900mm (Adjustable) |
| Dimensions (L x W x H) | 1850mm x 850mm x 1800mm |
| Net Weight | Approx. 350 Kgs |
Frequently Asked Questions
How does the machine ensure the cups are oriented correctly?
The machine features a high-speed Vibratory Bowl Feeder or a Rotary Hopper. This unit automatically sorts the bulk cups, ensuring they are all positioned "mouth-down" or "mouth-up" as per the requirement. Only correctly oriented cups are allowed to enter the delivery chute, which then guides them precisely onto the moving bottles on the conveyor.
Can the machine handle different bottle sizes and cup volumes?
Yes. The Harsiddh Measuring Cup Placer is highly versatile. It can be adjusted to accommodate various bottle heights and diameters. While the delivery chute is often custom-sized for specific cup dimensions (e.g., 5ml, 10ml, or 15ml), the machine is designed for quick changeovers, allowing you to switch between different product lines with minimal downtime.
How does the "No Bottle – No Cup" safety feature work?
To prevent component wastage and maintain a clean workspace, the machine is integrated with an electronic sensor system. If a gap is detected in the bottle line on the conveyor, the machine will automatically pause the release of a measuring cup. The cup is only dispensed when a bottle is confirmed to be in the exact placement position.
What are the construction and compliance standards of the machine?
As a cGMP-compliant model, the machine is built for the rigorous standards of the pharmaceutical industry:
Material: The main structure and all covers are made of SS 304 stainless steel with a matte finish.
Safety: It features a transparent acrylic safety cabinet that protects operators from moving parts while allowing full visibility.
Integration: The machine is designed as a "plug-and-play" unit that can be easily synchronized with existing capping and labeling machines.
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