Harsiddh Unimach

Automatic Measuring Cup Placement Machine

Automatic Measuring Cup Placement Machine

275,000.00

Features
  • High-Speed Linear Output: Automatically places and presses dosing cups at speeds up to 150 bottles/minute.
  • Universal Bottle Handling: Linear design accommodates round, square, or irregular shapes with no change parts.
  • Synchronized Belt System: Dual holding belts and a top pressing belt ensure cups are securely and evenly fitted.
  • Smart Sensor Logic: “No Bottle – No Cup” detection prevents material wastage and maintains line hygiene.
  • Aseptic cGMP Build: Full stainless steel construction with SS 304/316 contact parts for sterile environments.
  • Integrated Safety Suite: Features an emergency stop and automatic “No Bottle/Cap – Machine Stop” protocols.
  • Efficient Vibratory Feeding: High-capacity bowl ensures continuous, correctly oriented cup delivery.
  • VFD Speed Sync: Centralized frequency drive synchronizes the conveyor, belts, and feeder for seamless flow.

Automatic Measuring Cup Placement Machine

Elevate Your Liquid Packaging Line with Automated Precision

In high-throughput pharmaceutical, nutraceutical, and food manufacturing, operational efficiency and product presentation are critical. The Harsiddh Automatic Measuring Cup Placement Machine (HMCP-150) is engineered to eliminate the manual, labor-intensive bottleneck of placing dosing or measuring cups onto pre-sealed bottles.

Designed for seamless integration into high-speed dry syrup and oral liquid bottling lines, this state-of-the-art system automatically orients, feeds, and securely presses measuring cups onto container necks with absolute uniformity. Whether you are running amber glass pharma bottles or lightweight HDPE/PET containers, the HMCP-150 ensures that every single unit leaves the line flawlessly packaged and ready for secondary distribution.

The Operational Workflow: Streamlined, Continuous, and Fault-Tolerant

The HMCP-150 relies on a synchronized, linear motion design that treats containers gently while maintaining high throughput. The operational sequence is split into five distinct, automated stages:

1. Infeed & Synchronized Centering

Sealed bottles arrive from the capping station via a heavy-duty Stainless Steel (SS 304/316) slat conveyor. To prevent tipping or misalignment at high speeds, a pair of synchronized, non-marking rubber holding belts stabilizes and centers each container, positioning it perfectly for the cupping process.

2. Automated Cup Sorting and Pick-up

Measuring cups are loaded into a high-capacity bulk vibratory bowl feeder. The feeder systematically aligns and tracks the cups into a specialized vertical delivery chute, ensuring they face the correct orientation. As the stabilized bottle passes directly beneath the mouth of the chute, the neck of the container catches and extracts the positioned cup in a seamless mechanical motion.

3. Precision Press-Fit Dynamic Operation

Once the cup rests loosely on top of the bottle cap, the container advances under an adjustable, synchronized top-pressing belt or rolling assembly. This mechanism applies a calibrated, uniform downward vertical force, perfectly snapping or pressing the cup into its locked position without putting undue stress on the bottle neck or damaging the induction seal underneath.

4. Smart Sensor Security Check

Quality control is embedded directly into the machine’s logic. Advanced photoelectric sensors continuously scan the processing zone. If the system detects a missing cup, an un-capped bottle, or a downstream jam, the machine instantly triggers an alarm or pauses operation, preventing product wastage, line back-ups, or mechanical damage.

5. Outfeed & Secondary Packaging Ready

Successfully cupped bottles move uninterrupted down the outfeed conveyor. From here, they travel smoothly toward downstream processes such as visual inspection, wrap-around labeling, carton packing, or shrink bundling.

Key Features & Technological Highlights

  • Modular & Compact Footprint: Built with space optimization in mind, the HMCP-150 easily slides into your existing filling, sealing, and labeling lines without requiring extensive facility layouts or long down-times.
  • GMP-Compliant Construction: Engineered specifically for the strict hygienic demands of the pharmaceutical and food sectors, the machine features a premium stainless steel structure with smooth, easy-to-clean surfaces.
  • Tool-less Changeovers: Minimize your downtime between product batches. The machine features intuitive adjustment handles and scales, allowing operators to switch between different bottle heights and cup sizes rapidly without complex tools.
  • Vibratory Bowl Sorting System: The automated bowl sorting mechanism handles delicate plastic cups without scratching or scuffing them, ensuring that the final aesthetic appeal of your brand is maintained.
  • Synchronized Speed Matching: The speed of the conveyor, orientation belts, and pressing mechanism can be fully synchronized via a central control panel, mitigating the risk of bottle collisions or fallen containers.

Industry Applications: Versatility Across Critical Sectors

The Harsiddh Automatic Measuring Cup Placement Machine is widely adopted by manufacturing units worldwide due to its precision dosing preparation capabilities.

1. Pharmaceuticals & Over-The-Counter (OTC) Medicines

From pediatric cough syrups and antibiotics to liquid antacids and vitamin drops, accurate medication delivery requires a measuring cup. The HMCP-150 ensures that no consumer receives a bottle missing its essential dosing accessory, ensuring strict compliance with global healthcare standards.

2. Nutraceuticals & Liquid Supplements

The demand for liquid vitamins, collagen shots, and herbal extracts is booming. Our machine seamlessly accommodates the trendy, varied packaging formats used in the health and wellness industry, giving your products a premium, professionally finished shelf appearance.

3. Food, Beverage & Dairy Products

Concentrated flavorings, cordials, liquid dairy supplements, and specialized syrups often require measuring cups for perfect recipes. The cleanable, hygienic design of our equipment makes it perfectly safe for direct food-factory integration.

4. Agro-chemicals & Veterinary Solutions

Precision dosing is just as critical for livestock medication and concentrated agricultural liquid nutrients. The robust design of the HMCP-150 ensures it handles harsher industrial bottle types with absolute ease.

Technical Specification

Specification Details (HMCP-150)
Output Speed Up to 150 Bottles Per Minute
Bottle Size Range Diameter up to 85mm | Height up to 300mm
Compatible Cup Sizes 22mm, 25mm, 28mm (Standard)
Main Motor Power 1.0 H.P. / 230 V / Single Phase
Conveyor Height 850mm to 900mm (Adjustable)
Dimensions (L x W x H) 1850mm x 850mm x 1800mm
Net Weight Approx. 350 Kgs

Why Choose Harsiddh Unimach for Your Packaging Automation?

At Harsiddh, we do not just sell machinery; we deliver long-term manufacturing reliability. Every machine we manufacture undergoes rigorous Factory Acceptance Testing (FAT) to verify that it meets your precise container and cup tolerances before it ever arrives at your facility.

When you choose the HMCP-150, you gain access to our dedicated engineering support team, comprehensive operator training modules, and an extensive inventory of ready-to-ship spare parts to keep your production moving around the clock.

Frequently Asked Questions

The machine features a high-speed Vibratory Bowl Feeder or a Rotary Hopper. This unit automatically sorts the bulk cups, ensuring they are all positioned "mouth-down" or "mouth-up" as per the requirement. Only correctly oriented cups are allowed to enter the delivery chute, which then guides them precisely onto the moving bottles on the conveyor.

Yes. The Harsiddh Measuring Cup Placer is highly versatile. It can be adjusted to accommodate various bottle heights and diameters. While the delivery chute is often custom-sized for specific cup dimensions (e.g., 5ml, 10ml, or 15ml), the machine is designed for quick changeovers, allowing you to switch between different product lines with minimal downtime.

To prevent component wastage and maintain a clean workspace, the machine is integrated with an electronic sensor system. If a gap is detected in the bottle line on the conveyor, the machine will automatically pause the release of a measuring cup. The cup is only dispensed when a bottle is confirmed to be in the exact placement position.

As a cGMP-compliant model, the machine is built for the rigorous standards of the pharmaceutical industry:

  • Material: The main structure and all covers are made of SS 304 stainless steel with a matte finish.

  • Safety: It features a transparent acrylic safety cabinet that protects operators from moving parts while allowing full visibility.

  • Integration: The machine is designed as a "plug-and-play" unit that can be easily synchronized with existing capping and labeling machines.

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