Automatic Liquid Syrup Filling Machine
High-Efficiency Packaging for Pharmaceutical Liquids
The Harsiddh Automatic Liquid Syrup Filling Machine is specifically engineered for the pharmaceutical, nutraceutical, and food industries. Designed to handle oral liquids with varying viscosities, this machine automates the critical path from container unscrambling to precise volumetric dosing. Its robust construction and ease of maintenance make it the preferred choice for sterile syrup production environments.
Reliable Operational Workflow
The machine follows a linear indexing path to ensure stable bottle handling and bubble-free liquid discharge.
Sequence of Operation:
- Feeding: Bottles are loaded onto the SS slat conveyor and indexed to the filling station.
- Centering: A pneumatic/mechanical bottle-stopping arrangement aligns containers perfectly under the nozzles.
- Controlled Filling: The nozzles descend into the bottle and gradually rise during the fill cycle to prevent foaming and splashing.
- Monitoring: Precision sensors verify bottle presence before activating the volumetric syringes/pumps.
- Discharge: Filled bottles are smoothly transferred to the capping and labeling line for final processing.
Technical Specification
| Specification | HLBF-60 (2 Head) | HLBF-100 (4 Head) | HLBF-200 (8 Head) |
|---|---|---|---|
| Output / Minute | 30 to 50 Bottles | 40 to 80 Bottles | 60 to 150 Bottles |
| Filling Range | 10ml to 1000ml | 10ml to 1000ml | 10ml to 1000ml |
| Filling Accuracy | ± 1% | ± 1% | ± 1% |
| Nozzle Type | Diving (Drip-Free) | Diving (Drip-Free) | Diving (Drip-Free) |
| Contact Parts | SS 316L | SS 316L | SS 316L |
| Container Diameter | 25mm to 100mm | 25mm to 100mm | 25mm to 100mm |
| Power Supply | 1.0 H.P., 220V/415V | 1.5 H.P., 220V/415V | 2.5 H.P., 220V/415V |
Frequently Asked Questions
How does the machine ensure high filling accuracy for medicinal dosages?
To meet strict pharmaceutical regulations, the machine uses a high-precision volumetric piston pump or servo-driven filling system. This allows for an exceptional filling accuracy of ± 1%, ensuring that each bottle receives the exact medicinal dosage required, which is critical for patient safety and regulatory compliance.
Can the machine handle different bottle sizes and shapes?
Yes. The machine is highly flexible and can process glass, PET, and HDPE bottles ranging from 30ml to 1000ml. It features adjustable guide rails and a twin-pneumatic stopper system that can be quickly reconfigured to accommodate round, flat, or oval bottles with minimal changeover time.
How does the machine prevent foaming in sugary or surfactant-based syrups?
Many syrups tend to foam during high-speed filling. To solve this, the machine is equipped with reciprocating "diving" nozzles. These nozzles descend into the bottle and rise slowly during the filling cycle (bottom-up filling). This technique minimizes air entrapment and turbulence, ensuring a clean, foam-free fill every time.
Is the machine compliant with cGMP hygiene standards?
Absolutely. The machine is a fully cGMP-compliant model. All contact parts are manufactured from AISI Stainless Steel 316L, which is resistant to the corrosive nature of certain chemical compositions and easy to sterilize. The main frame is made of SS 304, providing a rust-free, long-lasting, and hygienic production environment.
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