Automatic Liquid Detergent Filling Machine
High-Performance Filling for Household Care
The Harsiddh Automatic Liquid Detergent Filling Machine is a robust solution designed for the unique challenges of packaging soaps and cleaning agents. By replacing traditional pistons with servo-gear technology, this machine offers unmatched flexibility for both thin liquid soaps and thick, concentrated detergents. Its cGMP-compliant design and chemical-resistant materials ensure a long service life in demanding industrial environments.
Reliable Operational Workflow
The machine provides a stable, high-speed flow from empty container to accurately filled product.
Sequence of Operation:
- Indexing: Containers move along the SS conveyor and are positioned precisely under the filling nozzles by pneumatic gates.
- Volumetric Dosing: The PLC triggers the servo gear pump to dispense the exact programmed volume based on the product’s viscosity.
- Diving Fill: Nozzles enter the bottle neck and rise gradually to maintain a laminar flow, preventing detergent foam-over.
- Drip Prevention: Once the fill is complete, the suck-back cycle ensures a crisp cut-off, preventing trailing.
- Release: Successfully filled containers are released for capping and induction sealing.
Technical Specification
| Specification | Details (Detergent Filling Series) |
|---|---|
| Output / Minute | 20 to 100 Bottles (Model & Volume Dependent) |
| Filling Range | 100ml to 5,000ml (Single Dose) |
| Filling Accuracy | ± 0.5% |
| No. of Filling Heads | 2, 4, 6, 8, or 10 Heads |
| Control System | PLC with Color Touchscreen HMI |
| Construction | cGMP Compliant SS 316L/304 |
| Power Supply | 415V, 3 Phase / 220V, Single Phase |
Frequently Asked Questions
How does the machine manage the heavy foaming common in detergents?
Detergents contain surfactants that foam easily during high-speed filling. To combat this, our machine features adjustable diving nozzles (bottom-up filling). The nozzles enter the bottom of the bottle and retract slowly as the liquid rises, which minimizes turbulence and prevents foam overflow, ensuring a clean and full fill every time.
What is the range of bottle sizes and fill volumes supported?
The Harsiddh Automatic Liquid Detergent Filling Machine is highly flexible, typically supporting fill volumes from 250ml up to 5 liters. It is compatible with various container materials including HDPE, PET, and PVC, and can be easily adjusted to accommodate round, square, or handled "jerry can" style bottles.
Is the machine resistant to the chemicals found in detergents?
Absolutely. To ensure longevity and prevent corrosion from chemical exposure, all contact parts are manufactured from high-grade AISI Stainless Steel 316L. The rest of the machine structure is finished in SS 304, meeting strict cGMP and industrial hygiene standards for chemical packaging.
What is the production capacity and filling accuracy?
The output depends on the number of filling heads (available in 2, 4, 6, 8, or 12-head configurations). Depending on the bottle size, the machine can achieve speeds of 20 to 80 bottles per minute. It maintains a high level of precision with a filling accuracy of ± 0.5% to 1%, ensuring consistent product weight across all batches.
Reviews
There are no reviews yet.