Visual Vial/Bottle Inspection Machine
Optimized Quality Control for Liquid Packaging
The Harsiddh Visual Vial & Bottle Inspection Machine is a vital secondary packaging solution for the pharmaceutical, biotech, and veterinary industries. This machine acts as a critical quality checkpoint, allowing operators to detect foreign particles in liquids, verify seal integrity, and identify glass breakage. Its robust, vibration-free construction and flexible length options make it a reliable asset for both small-batch and high-volume production lines.
Reliable Operational Workflow
The machine facilitates a systematic inspection process to ensure 100% product safety:
- Infeed: The central conveyor belt brings capped bottles directly from the previous station (e.g., Capping Machine).
- Bifurcation: Bottles are automatically diverted from the central track onto the two adjoining side tracks for inspection.
- Manual Scrutiny: Operators pick up the bottles and visually examine them against the alternate black and white backgrounds under high-intensity light.
- Sorting: Defective units (containing particles or cracks) are set aside, while “Good” containers are placed back onto the central track.
- Discharge: The inspected and approved containers are then transferred via the central conveyor to the labeling machine for the final stage of packaging.
Technical Specification
| Feature | Details |
|---|---|
| Production Output | Up to 100 Containers / Minute |
| Container Diameter | 22 mm to 100 mm |
| Container Height | 58 mm to 240 mm |
| Number of Operators | Four (2 x 2 Configuration) |
| Power Drive | 0.5 H.P. |
| Electrical Supply | 220 Volts, Single Phase, 50 Hz |
| Conveyor Height | 850 mm to 900 mm (Adjustable) |
| Overall Dimensions | Approx. 1850 mm (L) x 700 mm (W) x 1550 mm (H) |
Frequently Asked Questions
How does the machine assist the operator in identifying small particles?
The Harsiddh inspection machine uses a mechanical rotation and agitation system. As containers move along the conveyor, they are spun at high speeds and then slowed down. This motion causes any heavy particles in the liquid to move and swirl, making them much easier to detect against the illuminated background compared to a stationary container.
What kind of lighting and visual aids are integrated into the machine?
To maximize visibility and reduce operator eye strain, the machine is equipped with:
High-Contrast Backgrounds: A combination of Black and White backgrounds to help detect both light-colored and dark-colored impurities.
Flicker-Free LED Illumination: Provides consistent, high-intensity light that highlights cracks and particles without causing a "strobe" effect.
Magnifying Lens: A large, adjustable magnifying glass is positioned at eye level to provide a detailed view of the container's contents and seal.
Can the machine handle different container sizes and materials?
Yes. This machine is highly versatile and designed to accommodate a wide range of glass vials, plastic bottles, and glass bottles. It typically supports container sizes ranging from 2ml to 250ml (or larger depending on the specific model). Switching between different sizes is simple, requiring only minor adjustments to the conveyor guides and the rotation rollers.
What are the key cGMP and safety features of this inspection unit?
As a cGMP-compliant unit built for sterile and regulated environments:
Material Integrity: The main frame and all non-contact parts are fabricated from polished SS 304 stainless steel for easy sanitization.
Ergonomic Design: The machine is height-adjustable to ensure the inspection zone remains at the operator's natural eye level, preventing physical fatigue during long shifts.
Low Maintenance: The system uses a simple mechanical drive with few wearing parts, ensuring high uptime and long-term reliability in a production line.
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