Automatic Servo Based Gear Pump Filling Machine
Digital Precision for Versatile Liquid Packaging
The Harsiddh Automatic Servo Based Gear Pump Filling Machine represents the next generation of dosing technology. By utilizing independent servo motors to drive high-precision gear pumps, this machine offers unmatched flexibility compared to traditional piston fillers. It is the ideal solution for industries requiring frequent volume changes, high dosage accuracy, and the ability to handle various viscosities within a single production line.
Reliable High-Performance Workflow
The machine’s synchronized system allows for micro-adjustments to the filling cycle in real-time.
Sequence of Operation:
- Bottle Positioning: Containers move via an SS conveyor and are held in position by pneumatic gates.
- Synchronized Dosing: The servo motor rotates the gear pump precisely according to the HMI-set parameters.
- Dynamic Nozzle Control: Diving nozzles descend to the bottom of the bottle, rising gradually during the fill to prevent air entrapment.
- Drip Prevention: Upon completion, a momentary pump reversal (suck-back) ensures zero leakage.
- Discharge: Successfully filled bottles are released and indexed for capping and labeling.
Technical Specification
| Specification | Details (Servo Gear Pump Series) |
|---|---|
| Output / Minute | 30 to 120 Bottles (Model Dependent) |
| Filling Range | 10ml to 5000ml (Digitally Programmable) |
| Filling Accuracy | ± 0.5% |
| No. of Filling Heads | 2, 4, 6, or 8 Heads |
| Control System | PLC with Color Touchscreen HMI |
| Contact Parts | Stainless Steel AISI 316L |
| Power Supply | 230V / 415V, 3 Phase |
Frequently Asked Questions
Which types of products is this machine best suited for?
This machine is a versatile powerhouse, ideal for cosmetics, pharmaceuticals, and food products. It is particularly effective for high-value liquids such as creams, lotions, essential oils, syrups, and viscous detergents. The gear pump mechanism ensures a steady, pulse-free flow for both thin and thick products.
How accurate is the filling volume with this technology?
The Harsiddh Servo Gear Pump Filler is designed for high-stakes production where every drop counts. It typically achieves a filling accuracy of ± 0.5%. Because the gear rotations are controlled electronically by the servo drive, the machine eliminates the mechanical variations found in traditional piston fillers.
How does the machine handle different container sizes and shapes?
The machine is built for maximum flexibility, supporting fill volumes from 10ml up to 1000ml (or more depending on the pump size). The conveyor system and guide rails are easily adjustable to accommodate round, oval, flat, or square bottles made of PET, Glass, or HDPE. The PLC memory can store "recipes" for different bottle sizes, making changeovers incredibly fast.
Is the machine easy to clean and maintain?
Yes. The machine follows cGMP standards, featuring a "tool-less" design for easy dismantling. Since the gear pump system has fewer moving parts than a traditional piston filler, it is easier to sanitize. All contact parts are made of SS 316L, and the machine can be configured for CIP (Cleaning-In-Place) to ensure total hygiene between product batches.
Reviews
There are no reviews yet.