Automatic Mineral Water Bottle Filling Machine
High-Efficiency Bottling Solutions
The Harsiddh Automatic Mineral Water Filling Machine is a cutting-edge solution for the packaged drinking water industry. By combining rinsing, filling, and capping into a single automated cycle, it reduces the risk of contamination while maximizing output. Its robust design and low failure rate make it a reliable choice for turnkey mineral water projects and ISI-standard plants.
Reliable Operational Workflow
The machine provides a stable, high-speed flow through three distinct automated zones.
Sequence of Operation:
- Air Conveyance: Bottles are fed via an air conveyor and securely gripped by the neck-holding star wheels.
- Rinsing Zone: High-pressure jets thoroughly wash the bottles internally to ensure they are free from dust and debris.
- Gravity Filling: Water is dispensed into the bottles with high precision, controlled by level sensors to ensure uniform fill heights.
- Automatic Capping: Caps are sorted and applied using a high-torque capping head that ensures a leak-proof seal without damaging the bottle.
- Discharge: Successfully filled and capped bottles are released onto a slat conveyor for labeling and packaging.
Technical Specification
| Specification | Details (UWS Series) |
|---|---|
| Model Number | UWS 24 / 30 / 40 / 60 / 90 / 120 |
| Production Capacity | 1,400 to 7,200 BPH (Bottles Per Hour) |
| Head Configuration | 4-4-2 up to 24-24-8 (Rinsing-Filling-Capping) |
| Bottle Size Range | 200 ml to 2,000 ml |
| Contact Parts | Food Grade Stainless Steel 304 |
| Control System | PLC with Touch Screen HMI |
| Slat Conveyor | 5.0 to 7.5 Meters (Model Dependent) |
| Power Consumption | 2.2 kW to 7.0 kW |
Frequently Asked Questions
What range of bottle sizes and production speeds can the machine handle?
The machine is highly flexible and can process PET bottles ranging from 200ml to 2 liters. Depending on the number of filling heads (available in various configurations), the production capacity can range from 24 bottles per minute up to 120 bottles per minute, making it suitable for both small plants and large-scale factories.
How does the machine ensure the purity and hygiene of the water?
To meet strict health and safety regulations, the machine is a cGMP-compliant model. All contact parts are manufactured from high-grade Stainless Steel 316L, which is non-corrosive and easy to sanitize. The filling area is often enclosed in an acrylic or toughened glass shield to prevent external contamination during the process.
Can the machine handle different bottle neck sizes and shapes?
Yes. While mineral water is most commonly packaged in round PET bottles, the machine features adjustable guide rails and "neck-holding" technology. This allows it to handle various bottle shapes and heights with minimal changeover time. Different neck diameters can be accommodated by changing the star-wheel and gripper sets.
What safety features are included to prevent wastage and damage?
The machine is equipped with advanced PLC-controlled sensors, including:
"No Bottle – No Rinse / No Fill": Prevents water wastage if a bottle is missing.
"No Bottle – No Cap": Ensures caps are not dispensed unless a bottle is present.
Emergency Stop: Instantly halts the conveyor and rotary functions in case of a bottle jam or door opening.
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