Tube Filling, Crimping & Batch Coding Machine
Maximize your production efficiency with the Harsiddh Tube Filling, Crimping & Batch Coding Machine. This high-performance system is a versatile solution designed specifically for the pharmaceutical, cosmetic, chemical, and food industries. It excels in handling viscous and semi-viscous products—such as ointments, creams, toothpastes, adhesives, and shaving gels—with unmatched precision.
Our machine is engineered to work with Aluminium tubes as well as Plastic/LAMI tubes (via a simple sealing device changeover), providing a comprehensive “fill-to-finish” workflow on a single compact platform.
High-Efficiency 8-Station Rotary Process
The machine utilizes a continuous rotary motion with an 8-pocket rotating disc, ensuring every stage of the process is handled with surgical accuracy:
- Station 1 & 2 (Tube Feeding): Efficient loading of empty tubes into the holders.
- Station 3 (Vacuum Cleaning): High-pressure vacuum system removes dust particles to ensure internal hygiene.
- Station 4 (Smart Sensing): Advanced “No Tube – No Filling” sensor determines tube presence to prevent product waste.
- Station 5 (Precision Filling): Accurate dosing of the product into the tube based on sensor feedback.
- Station 6 (Crimping/Sealing): Secure mechanical crimping for metal tubes or heat sealing for plastic/LAMI tubes.
- Station 7 (Batch Coding): Integrated embossing station for batch numbers, MFG, and expiry dates.
- Station 8 (Automatic Ejection): Fully finished tubes are automatically discharged for secondary packaging.
Technical Specifications
| Feature | Model: ATFM-S (Single Head) | Model: ATFM-D (Double Head) |
|---|---|---|
| Production Output | Up to 30 tubes/minute | Up to 50 tubes/minute |
| Filling Stations | Eight | Eight |
| Fill Volume Range | 5ml to 100ml | 5ml to 50ml |
| Tube Diameter | 12mm to 25mm | 12mm to 25mm |
| Tube Length | 50mm to 200mm | 50mm to 200mm |
| Power Consumption | 1.5 H.P. | 3.0 H.P. |
| Electricals | 440V, 3 Phase, 50Hz | 440V, 3 Phase, 50Hz |
| Net Weight | Approx. 350 Kg | Approx. 450 Kg |
| Machine Dimensions | 1200 x 800 x 1800mm | 1350 x 950 x 1800mm |
Frequently Asked Questions
How does the integrated "Batch Coding" system work?
To meet regulatory and traceability standards, the machine is equipped with an integrated embossing or coding station. During the final sealing or crimping stage, the machine stamps the Batch Number, Manufacturing Date, and Expiry Date directly into the tube tail. This ensures that the coding is permanent, smudge-proof, and neatly aligned with the seal, eliminating the need for a separate post-production coding process.
How does the machine ensure accurate filling and prevent leakage?
Precision is achieved through a combination of high-end components:
Volumetric Dosing: A high-precision SS 316L piston pump ensures a filling accuracy of ±1%.
Positive Shut-Off Nozzle: To prevent product "tailing" or dripping onto the sealing area (which causes leaks), the machine uses a blow-back or cut-off nozzle.
Bottom-Up Filling: The nozzle enters the tube and retracts as it fills, which prevents air entrapment and ensures a dense, bubble-free fill.
What is the production capacity of this machine?
This machine is designed for high-efficiency industrial use. Depending on the tube diameter, product viscosity, and whether it is a single or double-head model, it typically achieves an output of 30 to 50 tubes per minute (approximately 1,800 to 3,000 per hour). The rotary indexed table ensures a smooth, continuous flow from loading to the final ejection of the finished tube.
What are the key cGMP and safety features included?
As a cGMP-compliant unit, Harsiddh Unimach Pvt. Ltd. has engineered this machine for pharmaceutical-grade hygiene and operator safety:
Material Integrity: All product contact parts are made of SS 316L, while the main frame and non-contact parts are SS 304 stainless steel.
No Tube – No Fill Sensor: An electronic sensor ensures that the filling pump only activates when a tube is correctly positioned, preventing mess and product loss.
Safety Enclosure: The machine is housed in a transparent acrylic safety cabinet with interlock sensors that automatically stop the machine if the doors are opened during operation.
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