Semi Automatic Multijet Vial Washing Machine
High-Performance Cleaning for Sterile Processing
The Harsiddh Unimach Semi Automatic Multijet Vial Washing Machine is a compact and highly efficient solution designed for the thorough internal and external cleaning of glass vials. Engineered specifically for the Pharmaceutical, Healthcare, and Biotech sectors, this machine is equally effective for specialized containers in the Cosmetics and Food industries.
Our multijet technology ensures that every vial undergoes a rigorous, multi-stage decontamination process to meet global aseptic standards. Its user-friendly design allows for high-output cleaning with minimal manual intervention, making it an essential asset for medium to large-scale production lines.
Operational Excellence & Washing Sequence
The machine utilizes a sophisticated sequential washing system that can be customized to follow specific SOPs. Each vial is subjected to high-pressure jets that ensure the removal of all particulate matter and contaminants.
Standard 6-Stage Washing Cycle:
- 1st Wash: Recirculated Water wash for initial debris removal.
- 2nd Wash: Compressed Air to clear residual water.
- 3rd Wash: Fresh De-Mineralized (DM) Water wash.
- 4th Wash: Compressed Air for deep cleaning.
- 5th Wash: Water for Injection (WFI) for final sterilization.
- 6th Wash: Final Compressed Air to prepare for the drying stage.
Key Technical Features
- cGMP Compliant Construction: All contact parts are made of high-grade SS 316L, with the main structure in SS 304 for maximum hygiene and durability.
- No Change Parts Required: Features a versatile design that handles vials from 2ml to 100ml with minimal adjustments.
- PLC-Based Control: Equipped with advanced timers and solenoid valves to manage washing cycles with millisecond precision.
- Safety Interlock System: Includes a transparent acrylic top cover with an automatic cut-off sensor that stops the machine if the hood is opened during operation.
- Efficient Multijet Nozzles: Specially designed needles ensure needle-to-vial centering, preventing breakage and ensuring deep internal cleaning.
Why Multijet Washing is Essential
In sterile manufacturing, the cleanliness of the primary container is non-negotiable. Our multijet washing technology provides a vital safety checkpoint, ensuring that vials are free from external biological hazards and internal chemical residues. Harsiddh Unimach’s engineering guarantees that your production meets the highest international standards for safety and sterility.
Technical Specification
| Model No. | HSVW – 120 |
|---|---|
| Vial Range | 2ml to 100ml (Glass Vials) |
| Production Capacity | Up to 100 Vials per minute (Depending on size) |
| Contact Parts | Stainless Steel 316L |
| Non-Contact Parts | Stainless Steel 304 |
| Electrical Rating | 0.5 HP, 230V, 50Hz |
| Compressed Air | 10 CFM @ 6 Bar Pressure Required |
| Safety Features | Acrylic Hood with Auto-Stop Interlock |
| Certifications | CE Certified, ISO 9001:2015, DUNS Registered |
Frequently Asked Questions
Which vial sizes are compatible with this multijet washer?
This machine is a versatile, multi-purpose unit designed to handle glass vials ranging from 2ml to 100ml. A major advantage of this model is that it requires no change parts for washing vials between 5ml and 30ml, significantly reducing downtime during production switches.
How does the "Multijet" cleaning mechanism work?
Vials are loaded into a tray and placed into the machine. When the handlebar is lowered, the spray needles are automatically centered into the neck of each vial. The machine then performs a synchronized, sequential wash of both the internal and external surfaces using high-pressure jets, ensuring every corner of the container is decontaminated.
What are the standard washing cycles for this semi-automatic model?
To comply with cGMP standards, the machine typically performs a 6-stage sequential washing cycle using timer-operated solenoid valves. This includes:
Water Washes: Utilizing De-Mineralized (DM) Water and Water for Injection (WFI).
Air Washes: High-pressure purified compressed air cycles to dislodge particulates and remove residual moisture between water rinses.
What safety and hygiene features are integrated into the machine?
Harsiddh Unimach has designed this machine for sterile environments with the following features:
cGMP Design: All contact parts are made of Stainless Steel 316L, while non-contact parts are SS 304.
Acrylic Safety Hood: Features a clear safety cover with a sensor that automatically halts the washing process if the cover is lifted, protecting the operator and the environment.
Positive Pressure Nozzles: Ensures deep cleaning while optimizing the consumption of water and air.
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