Automatic Vaseline & Petroleum Jelly Filling Machine
Maximize your production efficiency with the Harsiddh Automatic Vaseline Filling Machine. Specifically engineered for high-viscosity and semi-solid products, this machine is the gold standard for packaging Petroleum Jelly, Vaseline, Pain Balms, and Ointments into jars, tins, and containers of various shapes.
Built with a specialized heating and stirring system, the Harsiddh filler ensures that thick products maintain the perfect flowable consistency during the dosing process, resulting in surgical accuracy and a perfectly leveled top surface in every container.
Advanced Thermal & Viscosity Control
Filling Vaseline requires precise temperature management to prevent solidification and ensure uniform weight. Our system is designed to overcome these challenges:
- Jacketed Hopper with Integrated Stirrer: Features a high-capacity, double-walled jacketed hopper with water-immersible heaters. The mechanical stirrer ensures uniform heat distribution, preventing the product from settling or cooling.
- Heated Filling Block & Nozzles: To ensure zero clogging, the machine is equipped with strip heaters along the filling block and nozzles, maintaining product fluidity from the hopper to the container.
- Positive Displacement Dosing: Utilizes a heavy-duty volumetric piston pump system (S.S. 316) to achieve a filling accuracy of ± 1%.
- Drip-Free Performance: Advanced “Shut-off” nozzles eliminate tailing and messy drips, ensuring clean container edges for seamless capping.
Technical Specifications
| Feature | Model: HPJF-30 | Model: HPJF-60 |
|---|---|---|
| Output Rate | Up to 30 Jars / Minute | Up to 50 Jars / Minute |
| Number of Heads | 2 Heads | 4 Heads |
| Filling Capacity | 10g to 500g | 10g to 500g |
| Filling Accuracy | ± 1% | ± 1% |
| Hopper Capacity | 40 Liters | 60 Liters |
| Hopper Heater | 1.5 KW (Water Immersible) | 1.5 KW (Water Immersible) |
| Strip Heater | 0.8 KW | 0.8 KW |
| Power Supply | 415V, 3 Phase, 50 Hz | 415V, 3 Phase, 50 Hz |
| Dimensions (LxWxH) | 1750 x 1100 x 1700 mm | 1950 x 1100 x 1700 mm |
Frequently Asked Questions
How does the machine ensure a smooth, professional "flat-top" finish?
To achieve the glossy, level surface expected in retail Vaseline jars, the machine utilizes:
Bottom-Up Filling: The nozzles descend to the base of the jar and retract slowly as they dispense, preventing air pockets and "tunneling."
Precise Temperature Sync: By controlling the "pour temperature" via the PLC, the jelly settles evenly before it begins to solidify.
Optional Heating Station: An infrared post-fill station can be integrated to briefly remelt the top layer, ensuring a perfectly bubble-free, aesthetic finish.
Can the machine accommodate different jar sizes and materials?
Yes. The machine is highly versatile and designed to handle various plastic (PET/HDPE) or glass jars ranging from 10g to 500g (or larger depending on the model). The rotary indexed table features adjustable or interchangeable holders (bushes) that allow for quick changeovers between different jar diameters and heights with minimal downtime.
What is the dosing accuracy and production speed of this model?
The Automatic Vaseline Filling Machine is built for high-efficiency commercial production:
Accuracy: It utilizes a Volumetric Piston Filling principle with high-precision SS 316L syringes, achieving a filling accuracy of ±1%.
Speed: Depending on the jar volume and the cooling requirements of the specific formulation, the machine typically achieves an output of 30 to 60 jars per minute.
What are the key cGMP and maintenance features?
As a cGMP-compliant unit designed for the pharmaceutical and cosmetic industries:
Material Integrity: All product contact parts (hopper, pump, and nozzles) are made of SS 316L, while the main frame is SS 304 stainless steel.
No Jar – No Fill Sensor: An electronic interlock prevents the pump from discharging if a jar is missing, eliminating product wastage and wax buildup on the machine bed.
Easy Sanitization: The jacketed hopper and piston assembly are designed for rapid dismantling, allowing for thorough cleaning between different batches.
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