Automatic Spout Pouch Filling Machine
Modernize your liquid and semi-liquid packaging with the Harsiddh Automatic Spout Pouch Filling Machine. Specifically engineered for precision and speed, this high-performance system is designed to fill and cap pre-made pouches with spouts. It is the ideal solution for industries ranging from Food & Beverage (juices, sauces, purees) to Cosmetics (shampoos, liquid soaps) and Automotive (lubricants, coolants).
Our machine streamlines the entire packaging process—from pouch feeding and vacuuming to high-accuracy filling, capping, and discharge—ensuring maximum hygiene and shelf-life for your products.
High-Precision Multi-Stage Process
The Harsiddh system operates on a sophisticated rotary indexing mechanism to ensure every pouch is processed with surgical accuracy:
- Pouch Loading: Automatic feeding of pre-made spout pouches into the conveyor or rotary station.
- Vacuuming & Cleaning: Removes air from the pouch to prevent oxidation and ensure the product stays fresh longer.
- No Pouch – No Fill: Intelligent sensors ensure that the filling nozzle only activates when a pouch is perfectly positioned, eliminating product waste.
- Drip-Free Filling: Utilizes a volumetric piston pump or flow-meter system for exact dosing, paired with a pneumatic tail-cut off to prevent messy drips.
- Nitrogen Purging (Optional): Displaces remaining oxygen with nitrogen to further extend product shelf-life.
- Automatic Capping: Caps are automatically fed and tightened to a specific torque using a magnetic or pneumatic capping head.
- Discharge: Duly filled and capped pouches are automatically ejected onto a collection tray or conveyor.
Technical Specifications
| Feature | Specification |
|---|---|
| Production Speed | 20 to 60 Pouches / Minute (Model dependent) |
| Filling Range | 50ml to 1000ml (Customizable) |
| Filling Accuracy | ± 1% |
| Indexing System | Rotary Indexing Table / Linear Conveyor |
| Pouch Type | Pre-made Spout Pouches (Center or Corner Spout) |
| Power Supply | 415V, 3 Phase, 50 Hz |
| Air Consumption | 6-8 Bar |
| Construction | Stainless Steel 304 & 316 |
Frequently Asked Questions
How does the machine handle the pouch loading and filling process?
The Harsiddh Spout Pouch Filling Machine is a fully automated system. It typically uses a rail-based feeding system where pre-made spout pouches are loaded. The machine automatically picks the pouch, checks for correct positioning, and performs a multi-stage process:
Air Blowing: To open the pouch and ensure it is ready for filling.
Vacuuming (Optional): To remove air before filling for sensitive products.
Precision Filling: Using a volumetric or pump-based filler.
Nitrogen Flushing (Optional): To extend the shelf life of food and beverage products.
Harsiddh Spout Pouch Filling Machine is a fully automated system?
Security and leak-proof sealing are critical for flexible packaging. After the filling stage, the machine automatically feeds the plastic caps via a vibratory or elevator feeder. The capping head then applies a precise amount of torque to tighten the cap onto the spout. Many models feature a magnetic torque control system to ensure every cap is sealed perfectly without over-tightening or damaging the spout threads.
Can the machine accommodate different pouch sizes and spout types?
Yes. The machine is designed with flexibility in mind. It can be adjusted to handle various pouch dimensions and volumes (typically from 50ml to 1000ml or more). The rail system and capping heads can be swapped or adjusted to fit different spout diameters. This makes it an ideal solution for manufacturers who produce multiple SKU sizes on a single production line.
What are the key cGMP and hygiene features for food and pharma safety?
As a cGMP-compliant unit, Harsiddh ensures the machine meets the highest sanitary standards:
Material Integrity: All liquid contact parts are made of SS 316L, while the main frame is SS 304 stainless steel.
CIP (Clean-in-Place) Compatibility: The filling circuit is designed for easy cleaning and sterilization between batches to prevent cross-contamination.
No Pouch – No Fill Sensor: An electronic interlock ensures that the filling nozzle only activates if a pouch is correctly detected, preventing product waste and keeping the machine environment clean.
PLC Control: A centralized PLC with a Touchscreen HMI allows for real-time monitoring of filling accuracy, capping torque, and production counts.
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