Automatic Sanitizer Filling Machine
Optimized Filling for Hygiene & Safety Products
The Harsiddh Automatic Sanitizer Filling Machine is specifically designed to meet the global demand for high-speed sanitizer production. Whether you are filling thin, alcohol-based liquid rubs or thicker, viscous sanitizing gels, our volumetric technology ensures exact dosage with every cycle. This machine integrates seamlessly into a complete line, receiving bottles from an unscrambler and pushing them toward capping and labeling sections with absolute precision.
Reliable Operational Workflow
The machine ensures a stable, synchronized flow from empty container to accurately filled product.
Sequence of Operation:
- In-feed: Empty bottles move along the SS conveyor and are positioned under the nozzles by pneumatic/mechanical stoppers.
- Nozzle Entry: Reciprocating nozzles descend into the bottle necks to ensure a centered and spill-free fill.
- Precision Dosing: The volumetric pumps trigger a calibrated volume of sanitizer, with nozzles rising gradually to maintain a laminar flow.
- Sensor Check: Advanced sensors monitor for bottle jams or missing containers, instantly pausing the flow if necessary.
- Discharge: Successfully filled bottles are released smoothly onto the discharge conveyor for downstream sealing and capping.
Technical Specification
| Specification | Details (Sanitizer Series) |
|---|---|
| Model Series | HLBF-60 / HLBF-100 / HLBF-200 |
| No. of Filling Heads | 2, 4, 6, or 8 Nozzle Models |
| Filling Range | 10ml to 1000ml |
| Filling Accuracy | ± 1.0% |
| Contact Parts | Stainless Steel AISI 316L |
| Production Speed | 30 to 150 Bottles Per Minute (BPM) |
| Conveyor System | Stainless Steel Slat Chain Conveyor |
| Standards | cGMP Compliant & CE Certified |
Frequently Asked Questions
Is the machine safe for filling alcohol-based (flammable) solutions?
Safety is a priority when handling ethanol or IPA-based sanitizers. Our machines can be equipped with Flame-Proof (FLP) motors and electrical components. Additionally, the pneumatic filling system reduces the risk of electrical sparking, ensuring a safe operating environment in compliance with industrial safety standards.
How does the machine ensure accuracy and prevent expensive product loss?
The machine features a high-precision PLC-controlled dosing system that offers an accuracy of ± 0.5% to 1%. It is also integrated with a “No Bottle – No Fill” sensor, which ensures the filling nozzles only activate when a container is perfectly positioned, eliminating spillage and wastage.
What range of bottle sizes and shapes can be processed?
The machine is highly flexible, supporting container sizes from 50ml up to 5 liters. It is compatible with PET, HDPE, and Glass bottles. Whether you are filling small pocket-sized spray bottles or large family-sized pump jars, the adjustable guide rails and tool-less changeover parts allow for rapid transitions between different bottle shapes (round, flat, or oval).
How does the machine manage foaming and dripping?
Sanitizers often contain surfactants that cause foaming. To solve this, the machine uses reciprocating diving nozzles for "bottom-up" filling, which minimizes turbulence. Furthermore, the nozzles are fitted with an anti-drip pneumatic shut-off mechanism to ensure a clean cut-off, keeping the bottles and the conveyor belt free from sticky residue.
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