Automatic Lubricant Oil Filling Machine
Optimized Filling for Automotive & Industrial Oils
The Harsiddh Automatic Lubricant Oil Filling Machine (HEOF Series) is a premier solution designed specifically for the heavy viscosity of engine oils, gear oils, and synthetic lubricants. By replacing traditional pneumatic systems with precision servo-gear technology, this machine maintains consistent accuracy even as oil density changes with temperature. Its robust, cGMP-compliant design makes it an ideal choice for the demanding environments of the petroleum and automotive industries.
Reliable High-Performance Workflow
The machine’s synchronized system ensures stable container handling and precise volumetric delivery.
Sequence of Operation:
- Auto In-feed: Containers are indexed via a high-quality SS slat conveyor and positioned precisely under the nozzles using a twin-pneumatic gating system.
- Bottle Sensing: Advanced photoelectric sensors confirm the correct placement of each container before initiating the fill cycle.
- Diving & Dosing: Nozzles descend into the bottle (diving motion) and rise during the fill to maintain a laminar flow and prevent foaming.
- No-Drip Break: Once the target volume is reached, the pneumatic nozzles shut instantly with a suck-back action for a crisp, residue-free break.
- Seamless Discharge: Filled bottles move smoothly to the next stage for capping, induction sealing, and labeling.
Technical Specification
| Specification | Details (HEOF – Lubricant Series) |
|---|---|
| Output / Minute | 20 to 100 Containers (Volume & Model Dependent) |
| Filling Range | 10ml to 10,000ml (Single Dose) |
| Filling Accuracy | ± 0.5% to ± 1.0% |
| No. of Filling Heads | 2, 4, 6, or 8 Heads |
| Container Shapes | Round, Flat, Oval (Glass / PET / HDPE) |
| Construction | cGMP Compliant SS 316 / 304 |
| Control System | PLC-controlled with Touchscreen HMI |
| Power Supply | 415V, 3 Phase / 230V, Single Phase |
Frequently Asked Questions
What is the filling range and accuracy of the machine?
Our lubricant filling machines offer a wide volume range, typically from 10ml to 1000ml (or up to 5 liters/15 liters on specific models). By utilizing high-precision volumetric or servo-driven technology, the machine ensures a filling accuracy of ±0.5% to ±1% on a single dose, significantly reducing product giveaway.
How does the machine manage foaming and prevent oil spillage?
Lubricant oils can sometimes foam during high-speed filling. To counter this, the machine is equipped with reciprocating "diving" nozzles that perform bottom-up filling to minimize air entrapment. Additionally, the "No Bottle – No Fill" sensor system and specialized anti-drip nozzles ensure that no oil is wasted and the conveyor remains clean.
Can this machine accommodate different container types and sizes?
Yes. The machine is designed for flexibility and can handle various container materials including PET, HDPE, and Glass bottles, as well as jars, tins, and jerry cans. With adjustable guide profiles and minimal changeover parts, you can easily switch between different container shapes (round, flat, or oval) and sizes.
What are the construction standards and hygiene features of the machine?
As a cGMP-compliant model, the machine features a rigid, vibration-free structure with a premium SS 304 matte-finished body. All liquid contact parts are manufactured from AISI 316L stainless steel to ensure durability and resistance to chemical corrosion, while non-contact parts are made from AISI 304.
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