Automatic Gel Filling Machine
Optimize your cosmetic and pharmaceutical production with the Harsiddh Automatic Gel Filling Machine. Specifically engineered to handle a wide range of viscosities, this high-precision system is the ideal solution for filling hair gels, facial gels, scrubs, ointments, and other thick personal care products into bottles, jars, and containers of various shapes and sizes.
Our machine combines advanced PLC-based automation with a robust, GMP-compliant design, ensuring surgical accuracy and drip-free operation for even the most challenging high-viscosity or foaming formulations.
Versatile Performance & High Viscosity Handling
The Harsiddh gel filler is designed for the rigorous demands of the beauty and health care industries:
- Diverse Product Compatibility: Seamlessly fills hair gels, aloe vera gels, scrubs, petroleum jelly, facial creams, and ointments.
- Multi-Container Support: Suitable for round, flat, and oval containers made of plastic, glass, PET, and metal.
- Drip-Free Technology: Equipped with advanced “Shut-off” nozzles to eliminate dripping and ensure a clean seal every time.
- Volumetric Accuracy: Utilizes high-precision pumps to maintain a consistent filling accuracy of ± 1%.
Technical Specifications
| Feature | Model: HLGF-30 | Model: HLGF-60 |
|---|---|---|
| Output Rate | Up to 30 Containers / Min | Up to 60 Containers / Min |
| Number of Heads | 2 | 4 |
| Filling Capacity | 50ml to 1000ml | 5ml to 1000ml |
| Filling Accuracy | ± 1% | ± 1% |
| Hopper Capacity | 100 Liters | 150 Liters |
| Power Supply | 415V, 3 Phase, 50 Hz | 415V, 3 Phase, 50 Hz |
| Air Utility | 6-8 kg/cm² @ 100 Cfm | 6-8 kg/cm² @ 100 Cfm |
| Net Weight | Approx. 370 Kgs | Approx. 550 Kgs |
| Dimensions (LxWxH) | 1200 x 850 x 1600 mm | 1600 x 850 x 1600 mm |
Frequently Asked Questions
How does the machine prevent air bubbles or "voids" in the gel?
Gels are prone to trapping air during the filling process, which can lead to inaccurate weights and an unappealing product appearance. To solve this, the machine features Diving Nozzles (Bottom-Up Filling). The nozzles descend to the bottom of the container and slowly retract as they dispense the gel. This ensures the container is filled from the base up, displacing air and preventing the formation of bubbles or "tunnels" in the product.
How does the machine ensure dosing accuracy for thick gels?
To maintain strict pharmaceutical and commercial standards, the machine utilizes a Volumetric Piston Filling Principle.
Precision: High-precision SS 316L syringes or pistons are used to pull an exact volume of gel and discharge it into the container, achieving an accuracy of ±1%.
Suck-back Mechanism: To prevent "tailing" or dripping of the thick gel onto the container threads, the machine is equipped with a specialized suck-back or positive shut-off nozzle that cuts the gel flow cleanly at the end of each cycle.
Can the machine accommodate different bottle and jar sizes?
Yes. The machine is designed with a versatile conveyor and star-wheel system that can be adjusted to handle various container shapes (round, square, oval) and materials (plastic, glass, or metal). It typically handles volumes ranging from 5ml to 500ml (or more depending on the model). The "Quick-Change" parts allow operators to switch between different container diameters and heights with minimal downtime.
What are the key cGMP and hygiene features of this model?
As a cGMP-compliant unit, Harsiddh Unimach Pvt. Ltd. has built this machine for easy sanitization and sterile compliance:
Material Integrity: All gel contact parts are made of SS 316L, and the main frame is polished SS 304 stainless steel.
Easy Cleaning: The piston and nozzle assembly can be quickly dismantled for thorough cleaning or autoclaving between different product batches.
Safety & Control: Managed via a centralized PLC with a Touchscreen HMI, the machine includes a "No Bottle – No Fill" sensor and a full safety cabinet to protect the operator during high-speed operation.
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