Automatic Eight Head Bottle Screw Capping Machine
Maximum Throughput for Large-Scale Facilities
The Harsiddh Automatic Eight Head Bottle Screw Capping Machine (HBCS-200S) is the ultimate solution for pharmaceutical, cosmetic, and food firms requiring peak performance. This rotary powerhouse handles bottles from 10ml to 250ml with absolute reliability. Its compact yet heavy-duty design (650 Kgs) ensures vibration-free operation at maximum speeds, while CE certification guarantees compliance with international safety and quality standards.
Reliable Operational Workflow
The machine manages a continuous, high-speed automated cycle.
Sequence of Operation:
- Mass In-feed: Bottles are delivered via the SS conveyor and indexed into the high-speed star wheel for turret entry.
- Synchronized Pick-up: Containers pick up oriented screw caps from the delivery chute; sensors verify bottle presence before the cap is released.
- Rotary Torque Application: As the turret rotates, eight heads descend simultaneously to apply precise torque for a consistent, leak-proof seal.
- Fault Monitoring: The system scans for bottle jams or overturning, triggering an instant halt and alerting the operator if an anomaly is detected.
- High-Speed Discharge: Sealed containers are smoothly transitioned back to the conveyor for downstream labeling or tray loading.
Technical Specification
| Specification | Details (HBCS-200S) |
|---|---|
| Capping Head | Eight Head Rotary |
| Output Per Hour | 5,000 to 10,000 Bottles (Size Dependent) |
| Bottle Range | 10ml to 250ml |
| Bottle Dimensions | Dia. 22 to 100mm | Height 50 to 250mm |
| Cap Compatibility | Dia. 19 to 38mm | Height 15 to 25mm |
| Main Motor | 2.0 H.P. / 415 V / 3 Phase |
| Machine Dimensions | 1800mm (L) x 900mm (W) x 1700mm (H) |
| Net Weight | Approx. 650 Kgs |
Frequently Asked Questions
Can the machine handle different types of screw caps, such as flip-tops or ribbed caps?
Yes. The Harsiddh Eight Head Screw Capper is highly versatile. It is designed to handle a wide variety of plastic screw closures, including standard threaded caps, flip-top caps, and even specialty ribbed caps. The picking and placing mechanism is precision-engineered to ensure the threads are aligned perfectly before the final torque is applied.
How is the capping torque controlled to prevent over-tightening or loose caps?
Consistency is key to product integrity. Our machine features Adjustable Magnetic Torque Capping Heads. This allows the operator to set a specific torque limit for each head. Once the cap reaches the desired tightness, the head "slips" or disengages, ensuring that every bottle is sealed perfectly without damaging the plastic threads or the bottle neck.
How does the automatic cap feeding and orientation system work?
To maintain high-speed operation, the machine is integrated with a Vibratory or Rotary Cap Elevator/Orientor. This unit automatically sorts bulk caps from a hopper, ensures they are oriented correctly (open-side down), and feeds them into a delivery chute. The "No Bottle – No Cap" sensor ensures that a cap is only released when a bottle is present, eliminating waste and keeping the conveyor clean.
What are the construction and maintenance standards for this machine?
As a cGMP-compliant model, the machine is built for durability and hygiene.
Material: The main frame and all covers are made of SS 304, while components in contact with caps are made of stainless steel or high-grade engineering plastics.
Changeovers: The machine is designed with "Quick-Change" star-wheels and guide rails, allowing you to switch between different bottle diameters and heights with minimal downtime.
Safety: It features a complete acrylic safety cabinet with interlock switches that stop the machine if the doors are opened during a production run.
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