Automatic Disinfectant Filling Machine
Optimized Filling for Disinfectants & Sanitizers
The Harsiddh Automatic Disinfectant Filling Machine is specifically designed to handle a variety of liquid disinfectant products, from water-based solutions to slightly viscous sanitizing gels. By integrating volumetric dosing technology, the machine ensures that every bottle is filled to the exact calibrated volume, maintaining strict brand quality and regulatory standards. Its online operation capabilities allow for seamless integration with capping and labeling sections for a fully automated line.
Reliable High-Speed Workflow
The machine provides a stable, synchronized flow from indexing to discharge.
Sequence of Operation:
- In-feed: Empty containers move along the high-quality stainless steel slat conveyor and are positioned by pneumatic/mechanical stoppers.
- Bottle Centering: The reciprocating nozzles align perfectly with the bottle necks before the filling cycle begins.
- Controlled Dosing: The volumetric pump triggers a calibrated amount of liquid, with nozzles rising as the level increases to maintain a laminar flow.
- Verification: Safety sensors monitor the line to pause the operation if a container is missing or tipped.
- Discharge: Successfully filled bottles are released smoothly onto the conveyor to move toward the sealing and capping stations.
Technical Specification
| Specification | Details (Disinfectant Series) |
|---|---|
| Model Series | HLBF-60 / HLBF-100 / HLBF-200 |
| No. of Heads | 2, 4, 6, or 8 Nozzle Heads |
| Filling Capacity | 10ml to 1000ml |
| Filling Accuracy | ± 1.0% |
| Contact Parts | Stainless Steel AISI 316L |
| Main Frame | SS 304 (cGMP Compliant) |
| Production Speed | 30 to 150 Bottles Per Minute (BPM) |
| Power Supply | 220V, Single Phase, 50/60 Hz |
Frequently Asked Questions
What is the filling range and accuracy of the machine?
This automatic filler is equipped with a high-precision volumetric or servo-based filling system. It can typically handle fill volumes from 50ml to 5 liters (depending on the specific model). The machine ensures a high filling accuracy of ± 0.5% to 1%, minimizing product wastage and ensuring consistent bottle levels.
How does the machine handle foaming disinfectant liquids?
Disinfectants and soaps often create foam during high-speed filling. To address this, the Harsiddh machine features bottom-up filling technology and adjustable diving nozzles. The nozzles enter the bottle and rise slowly during the fill cycle, which significantly reduces turbulence and prevents foam overflow.
Is the machine compatible with different bottle shapes and materials?
Yes. The machine is built to accommodate various container types, including round, square, and oval bottles made of PET, HDPE, or glass. It features adjustable guide rails and a variable-speed conveyor system, allowing for quick changeovers between different bottle sizes with minimal tools.
Does the machine meet safety and hygiene standards for chemical filling?
Absolutely. The machine is a cGMP-compliant model with all contact parts manufactured from Stainless Steel 316L to prevent corrosion. For added safety when filling alcohol-based disinfectants, it can be configured with flame-proof motors and pneumatic components to ensure a spark-free, explosion-proof operating environment.
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