Automatic Carton Box Sticker Labeling Machine
Elevate your secondary packaging with the Harsiddh Automatic Carton Box Sticker Labeling Machine. Engineered for industrial-grade precision, our system ensures that every carton—whether empty or filled—receives a secure and professionally placed label, enhancing both the aesthetic appeal and the tamper-evident security of your product.
Our versatile range includes solutions for single-side, top-side, or dual-side labeling, accommodating everything from standard paper labels to transparent films and high-security hologram stickers.
Advanced Security & Precision
Harsiddh systems are designed to bridge the gap between high-speed production and meticulous accuracy:
- Hologram & Security Labeling: Specialized applicators for tamper-evident security stickers on various film rolls and carton types.
- SERVO-Driven Accuracy: Features a high-performance SERVO-based applicator with a microprocessor-controlled system for flawless placement.
- PLC-Integrated Intelligence: Equipped with a reliable PLC system that simplifies the entire operation, making complex labeling tasks intuitive.
- Multi-Format Versatility: While optimized for cartons and pouches, the machine’s flexibility allows for the labeling of bottles, jars, and tins with minimal adjustments.
Technical Specification
| Feature | HCSL-80 | HCSL-150 | HCSL-250 |
|---|---|---|---|
| Production Speed | Up to 60 BPM | Up to 120 BPM | Up to 200 BPM |
| Carton/Pouch Size | 20mm to 250mm (W) | 20mm to 250mm (W) | 20mm to 250mm (W) |
| Label Height | 10 mm to 90 mm | 10 mm to 90 mm | 10 mm to 160 mm |
| Label Length | 12 mm Minimum | 12 mm Minimum | 12 mm Minimum |
| Accuracy | ± 1 mm | ± 1 mm | ± 1 mm |
| Power Drive | 1.0 H.P. | 1.5 H.P. | 3.0 H.P. |
| Electrical Supply | 220V, Single Phase | 220V, Single Phase | 220V, Single Phase |
| Construction | Stainless Steel 304 | Stainless Steel 304 | Stainless Steel 304 |
Frequently Asked Questions
How does the machine ensure the precise placement of labels on moving boxes?
Precision is maintained through a synchronized system of sensors and motors:
Product Sensors: High-speed photoelectric sensors detect the leading edge of the carton.
Stepper or Servo Motor Drive: These motors control the label dispensing speed to match the conveyor speed perfectly.
Top Pressing Belt: For filled boxes, an optional top-holding belt stabilizes the carton to prevent shifting during the labeling application, ensuring an accuracy of ±1mm.
Can the machine print batch codes or expiry dates during the labeling process?
Yes. The machine can be integrated with various coding units, such as Thermal Inkjet (TIJ) printers, Hot Foil Stamping, or Thermal Transfer Overprinters (TTO). This allows the machine to print real-time data like Batch Numbers, Manufacturing/Expiry Dates, MRP, and Barcodes directly onto the label just seconds before it is applied to the carton.
What is the production capacity and how are different box sizes handled?
The machine is built for high-volume industrial lines:
Output: Depending on the carton length and label size, it can process 40 to 120 cartons per minute.
Adjustability: It features a "No-Tool" adjustment system. Operators can use handwheels and scales to quickly adjust the conveyor guides and labeling head height to accommodate different box dimensions, making it ideal for facilities with multiple SKUs.
What are the key features for quality control and "Smart" manufacturing?
To ensure 100% labeling reliability, the Harsiddh machine includes several intelligent features:
"No Bottle – No Label" System: Prevents label wastage by ensuring the dispenser only activates when a carton is detected.
Label Roll End Alarm: Alerts the operator when the label roll is nearly empty to prevent production gaps.
PLC Control with HMI: A touchscreen interface allows for easy setup, recipe storage for different box sizes, and real-time production counting.
Optional Vision System: Can be integrated to "read" and verify that the label and barcode are present and legible, automatically rejecting any cartons that fail the check.
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