Automatic Dosing Cup Placement And Pressing Machine
Precision Finishing for Pharmaceutical Lines
The Harsiddh Automatic Dosing Cup Placement and Pressing Machine (HMCP-150) is an essential solution for oral liquid and dry syrup production lines. Designed to eliminate manual labor, this machine automates the “snap-on” placement of measuring cups onto sealed bottle caps with high repetition and accuracy. Its modular linear design ensures it can be easily integrated into any existing filling and capping line, providing a professional and hygienic finish to every product.
Reliable Operational Workflow
The machine provides a stable, synchronized path from bottle stabilization to final pressing.
Sequence of Operation:
- Bottle Alignment: Sealed bottles moving on the conveyor are gripped by synchronized side-holding belts to maintain stability and spacing.
- Cup Pick-up: As the bottle travels, the neck picks up an oriented dosing cup directly from the delivery chute of the vibratory feeder.
- Pressing Operation: The bottle enters the pressing zone where a specialized top belt or roller assembly applies uniform downward pressure to “snap” the cup securely onto the cap.
- Security Monitoring: The system monitors for bottle jams or missing caps; if an anomaly is detected, the “Machine Stop” system triggers an instant halt.
- Discharge: Successfully fitted bottles are discharged onto the outfeed conveyor for secondary packaging or labeling.
Technical Specification
| Specification | Details (HMCP-150) |
|---|---|
| Output Speed | Up to 150 Bottles Per Minute |
| Bottle Diameter | Up to 85 mm (Linear – No Change Parts) |
| Bottle Height | 300 mm Maximum |
| Dosing Cup Size | 22mm, 25mm, 28mm (Custom options available) |
| Power Consumption | 2.0 H.P. / 415 V / 3 Phase (or 220 V Single Phase) |
| Conveyor Height | 850 mm to 900 mm (Adjustable) |
| Dimensions (L x W x H) | 1750 mm x 780 mm x 1875 mm |
| Net Weight | Approx. 350 Kgs |
Frequently Asked Questions
How does the machine handle the bulk loading and orientation of dosing cups?
The machine is equipped with a high-capacity Vibratory or Mechanical Bowl Feeder. Bulk cups are dumped into the hopper, where the feeder uses specific tracks and orientations to ensure every cup exits the chute in the correct upright position.
An integrated "delivery chute" then carries the oriented cups to the placement head, where they are picked up for application onto the moving bottles.
Can the machine handle different sizes of bottles and dosing cups?
Yes. The Harsiddh Dosing Cup Pressing Machine is designed for high versatility. It can be adjusted to accommodate various bottle heights and diameters, as well as different cup volumes (e.g., 5ml, 10ml, or 15ml).
Changeover: Switching between sizes is made easy with "tool-less" adjustments and interchangeable star wheels or guide rails.
Control: The PLC-based Touchscreen HMI allows operators to synchronize the speed of the cup feeder with the main conveyor for different production batches.
How does the machine ensure the cup is pressed securely without damaging the bottle or cap?
The machine utilizes a Synchronized Pressing Belt or Pneumatic Pressing Head. As the bottle moves along the conveyor with the cup resting on top, it passes under a specialized motorized belt that gradually applies downward pressure. This "top-pressing" mechanism is height-adjustable and torque-controlled to ensure the cup is snapped securely onto the cap without applying excessive force that could crack the plastic or compromise the bottle seal.
What safety and "Smart" features are integrated into this model?
To ensure 100% reliability in high-speed pharmaceutical lines, the machine includes several automated checks:
"No Bottle – No Cup" System: Sensors detect the presence of a bottle; if no bottle is detected, the cup dispenser will not release a cup, preventing wastage and line jams.
Cup Level Sensor: An infrared sensor in the feeder bowl alerts the operator when the supply of dosing cups is low.
Safety Enclosure: The moving parts are housed within a transparent SS 304 and Acrylic/Polycarbonate cabinet with safety interlocks, which automatically stops the machine if the doors are opened during operation.
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