Automatic Liquid Bottle Filling & Capping Machine (Monoblock)
Integrated Precision for High-Speed Production
The Harsiddh Monoblock Liquid Bottle Filling & Capping Machine (HMBLF Series) is an economical and versatile solution designed for busy production centers in the pharmaceutical, cosmetic, and chemical industries. By integrating two critical packaging operations into a single stage, this machine maximizes efficiency while reducing the footprint of your production line.
Seamless Operational Workflow
The machine follows a synchronized linear path, ensuring consistent quality and high production output.
Sequence of Operation:
- Feeding: Bottles are unscrambled on a turn table and fed via an SS conveyor.
- Precision Filling: Diving nozzles plunge into the bottles for accurate, bottom-up dosing.
- Capping Station: Filled bottles move instantly to the capping zone where caps are sorted and applied.
- Automatic Monitoring: High-precision sensors track bottle count and liquid flow in real-time.
- Discharge: Successfully sealed bottles are transferred to the labeling or inspection section.
Technical Specification
| Specification | HMBLF-2X1 (2 Fill + 1 Cap) | HMBLF-4X1 (4 Fill + 1 Cap) |
|---|---|---|
| Output / Hour | 1,500 to 2,000 Bottles | 2,500 to 4,500 Bottles |
| Filling Range | 30ml to 1000ml | 30ml to 1000ml |
| Filling Accuracy | ± 1% | ± 1% |
| Capping Station | Single Head Rotary | Single Head Rotary |
| Contact Parts | Stainless Steel 316L | Stainless Steel 316L |
| Container Diameter | 25mm to 100mm | 25mm to 100mm |
| Power Supply | 2.0 H.P., 220V | 3.0 H.P., 220V |
Frequently Asked Questions
What range of bottle sizes and fill volumes can this machine handle?
The HMBLF series is highly versatile, supporting a filling range from 30ml to 1000ml. It can accommodate bottles with diameters ranging from 25mm to 100mm. Its adjustable self-centering devices allow it to process various container shapes and sizes with minimal changeover time.
How does the machine ensure accurate and foam-free filling?
The machine features high-precision diving nozzles that plunge into the bottle and fill from the bottom up. This "bottom-up" filling technique prevents air entrapment and splashing, which is essential for managing liquids that tend to foam. It maintains a consistent filling accuracy of ± 1%.
What types of caps can be used with the capping station?
The integrated rotary capping station is designed for versatility. It includes a directional vibratory bowl that sorts and feeds caps automatically. It is suitable for a wide variety of closures, including screw caps, plastic caps, and ROPP caps, ensuring a reliable and airtight seal every time.
Does the machine include safety features to prevent product wastage?
Yes. To ensure efficient operation, the machine is equipped with advanced smart sensors. This includes a “No Bottle – No Fill” system to prevent liquid spillage and a “No Cap – No Capping” mechanism to ensure the machine only performs sealing actions when a container is properly positioned with a cap.
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