Semi-Automatic Multijet Ampoule Washing Machine
High-Performance External & Internal Sterile Cleansing Solutions for Pharmaceutical Glassware
In sterile pharmaceutical manufacturing, the integrity of your primary packaging determines the safety and efficacy of your final injectable products. Even microscopic airborne particulates, glass micro-shards, or chemical residues can compromise an entire production batch. To mitigate these risks and achieve uncompromised sterility, Harsiddh Unimach Pvt. Ltd. offers the advanced Semi-Automatic Multijet Ampoule Washing Machine.
Engineered explicitly for pharmaceutical laboratories, clinical trial facilities, and medium-scale manufacturing plants, this unit provides a highly efficient, repeatable, and validated cleaning methodology. By substituting manual washing with localized high-pressure fluid dynamics, this machine ensures that glass ampoules ranging from 1ml to 25ml are thoroughly decontaminated and perfectly prepared for subsequent sterilization and filling sequences.
The Core Technology: Advanced Multijet Deep-Cleansing
At the heart of our semi-automatic washing system lies a proprietary multijet needle matrix engineered for precision fluid delivery. Unlike conventional washing setups that merely rinse the surfaces, our system utilizes a dual-action high-pressure spraying principle.
When a loaded tray is inserted into the washing chamber, custom-configured wash needles align precisely with the narrow necks of the glass ampoules. The machine then shoots a high-velocity, micro-targeted stream of washing media directly against the internal base and walls of each container. This intense kinetic energy dislodges stubborn particulate matter, dust, and manufacturing residues. Simultaneously, external spray nozzles drench the outer surfaces, ensuring 360-degree decontamination while drastically optimizing media consumption to prevent water wastage.
Key Performance Features & Operational Efficiency
The engineering team at Harsiddh Unimach Pvt. Ltd. has balanced mechanical simplicity with sophisticated control logic to deliver a machine that yields high throughput without operational complexity.
- Versatile Processing Throughput: Built to keep pace with dynamic manufacturing schedules, the system effortlessly manages up to 30 complete tray cycles per hour. Because the custom nests can be adjusted or swapped out, a single machine can comfortably accommodate ampoule capacities spanning from 1ml up to 25ml, providing excellent cross-product flexibility for contract manufacturers.
- Microprocessor-Driven Customization: To eliminate human error and ensure batch-to-batch consistency, the washing cycles are governed by an integrated microprocessor controller. Operators can precisely configure the timing, sequence, and duration of the air and water flushes, guaranteeing that every single ampoule undergoes the exact validated washing routine.
- Eco-Friendly and Power-Optimized: High-performance cleaning does not have to come with high utility bills. This machine runs on an incredibly efficient 0.25 HP electrical motor. It maximizes fluid pressure through advanced internal manifold geometry rather than heavy electrical consumption, making it an eco-conscious addition to your facility.
- Intelligent Automated Logic: To maximize operator efficiency, the system incorporates automated start and stop sensors. Once the operator loads the tray and closes the chamber, the synchronized washing sequence triggers automatically. Upon cycle completion, the system shuts down fluids and signals the operator, drastically reducing idle time and minimizing manual intervention.
Industrial-Grade Construction & Compromise-Free Safety
Pharmaceutical environments require machinery that can withstand harsh chemical sanitizers, continuous humidity, and rigorous cleanroom protocols. Our multijet washer is built to exceed these industry standards.
cGMP Compliant Material Selection
Every single component that comes into direct contact with your washing media or the glass ampoules is selected for its chemical inertness and resistance to corrosion. We utilize premium-grade SS 316 stainless steel for the entire fluid manifold, needles, and structural framing. For non-metallic structural guides, we integrate medical-grade HDPE or high-impact Polycarbonate. This guarantees that the machine itself will never introduce trace contaminants or heavy metals into your sterile process stream.
Total Process Visibility and Splash Containment
Safety and monitoring go hand-in-hand. The top section of the machine is enclosed by a heavy-duty, transparent Acrylic Safety Cover. This shatter-resistant shield provides a clear, unhindered view of the internal washing actions, allowing QA managers to visually audit the spray patterns in real-time. Additionally, it acts as a total physical barrier, containing high-pressure water mist and splashing within the machine to keep your cleanroom floors dry and safe.
Tailored for Multi-Media Sterile Flushing
The fluid distribution manifold is designed to handle multiple media lines sequentially. The machine seamlessly cycles through municipal water, purified water, and ultimately Water for Injection (WFI) or distilled water. This multi-stage cleansing sequence guarantees that the final rinse leaves zero chemical footprints or dissolved solids, making the ampoules ready to move directly into dry-heat sterilization tunnels or depyrogenation ovens.
Technical Specification
| Production Rate | Up to 120 Containers/Min.(HTVW 120) | Up to 240 Containers/Min.(HTVW 240) |
| Input Specification | Container Dia.:15mm to 56mm | Container Height:25mm to 110mm |
| Power Specification | 3 H.P, 3 Phase, 4 Wire System, 50 Hz. | |
| Optional Accessories | Loading Platform Utility | Water: 400 Liters / Hour Air: 20 CFM |
| Overall Dimension | 2290mm (L) X 1175mm (W) X 1575mm (H) (HTVW 120) 2290mm (L) X 1580mm (W) X 1975mm (H) (HTVW 240) Net Weight: 1200 Kgs, Gross Weight: 1700 kgs. | |
Why Choose Harsiddh Unimach Pvt. Ltd.?
Selecting a pharmaceutical machinery partner requires choosing a manufacturer that understands regulatory compliance, machine longevity, and the critical nature of sterile processes. Harsiddh Unimach Pvt. Ltd. stands as a globally recognized leader in the engineering of high-purity washing and filling systems.
Our Semi-Automatic Multijet Ampoule Washing Machine carries full CE Certification, confirming its alignment with strict international health, safety, and environmental protection standards. We design our equipment with a deep understanding of cGMP, GAMP5, and FDA expectations, ensuring that the validation and qualification (IQ/OQ) of our machines within your cleanroom is as seamless as possible.
When you invest in our machinery, you are not just purchasing hardware; you are acquiring a durable, low-maintenance, and highly cost-effective cleaning asset. We ensure that your production lines maintain maximum uptime, safeguarding the absolute purity and integrity of your life-saving sterile products.
Frequently Asked Questions
Which container types and sizes is this machine compatible with?
This machine is a versatile, multi-purpose unit designed to handle:
Ampoules: 1ml to 25ml sizes.
Glass Vials: 2ml to 100ml sizes. A significant advantage is that no change of parts is required for washing vials between 5ml and 30ml, saving considerable changeover time.
How does the "Multijet" washing mechanism work?
The machine uses a tray-based system where ampoules or vials are organized in a grid. Once the tray is loaded, the handlebar is lowered to automatically center high-pressure spray needles into the necks of the containers. The machine then performs a synchronized, sequential wash of both the internal and external surfaces using multiple jets simultaneously.
What does the standard washing cycle include?
To comply with cGMP standards, the machine typically performs a 6-stage sequential wash using a timer-operated solenoid valve system:
Water Washes: Typically includes cycles of De-Mineralized (DM) Water and Water for Injection (WFI).
Air Washes: High-pressure purified compressed air is used between water cycles to dislodge particulates and remove residual moisture.
What safety and hygiene features are integrated into the design?
The machine is built for sterile environments, featuring:
cGMP Construction: All contact parts are made of Stainless Steel 316L or FDA-approved materials.
Acrylic Safety Top: Provides a clear view of the washing process and includes a safety sensor that automatically stops the machine if the cover is lifted during operation.
Positive Pressure Jets: Ensures deep cleaning while minimizing the total volume of washing media used.




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