Automatic Tablet Filling Machine
Elevate Your Solid Dosage Packaging with Unmatched Counting Precision
In the highly regulated pharmaceutical, nutraceutical, and healthcare manufacturing landscapes, packaging accuracy isn’t just an operational goal—it is a compliance mandate. The Harsiddh Automatic Tablet Filling Machine stands at the pinnacle of solid dosage packaging engineering. Specifically designed to automate the critical processes of counting and filling, this advanced system delivers 100% accurate fill rates for tablets, caplets, softgels, hard gelatin capsules, and pills of any geometric shape or dimensions.
By integrating state-of-the-art multi-channel photoelectric counting arrays with a synchronized, low-stress vibratory feeding system, Harsiddh guarantees a continuous, smooth, and damage-free production flow. Whether you are packaging delicate uncoated herbal tablets or high-velocity pharmaceutical caplets, this machine eliminates product waste, prevents tablet chipping, and elevates your overall equipment effectiveness (OEE).
The Engineering Behind Next-Generation Solid Dosage Filling
Modern packaging lines demand speed, but never at the expense of accuracy. The Harsiddh Automatic Tablet Filler bridges this gap by merging high-speed throughput with precision electronics. Traditional mechanical counters often cause friction, leading to product dust and incorrect counts. Our system eliminates these vulnerabilities through a contactless, sensor-driven architecture.
1. Multi-Channel Electronic Counting Sensors
At the heart of the machine is an array of high-frequency photoelectric sensors distributed across multiple independent channels. As tablets cascade down the custom-grooved tracks, these ultra-responsive sensors scan each individual piece in real-time. The system processes complex geometric data instantly, allowing it to count uniquely shaped tablets or transparent softgels with equal ease and total precision.
2. Intelligent PLC and HMI Control Center
Equipped with a user-friendly Human-Machine Interface (HMI) and backed by a robust Programmable Logic Controller (PLC), managing your packaging operations is completely intuitive. Operators can store hundreds of product recipes, adjust filling parameters on the fly, monitor real-time output metrics, and diagnose system performance from a centralized touchscreen dashboard.
Cutting-Edge Features and Technical Highlights
Specialized Anti-Dust Sensor Technology
One of the persistent challenges in tablet counting is the accumulation of fine powder and dust on optical sensors, which often leads to miscounts and costly downtime for cleaning. The Harsiddh tablet filler solves this with proprietary high-stability, dust-compensating sensor technology. The system automatically calibrates itself to account for dust buildup, maintaining surgical counting precision even during extended production runs of highly friable or uncoated formulations.
Smart “No Bottle – No Fill” Operational Logic
Resource efficiency is built directly into the machine’s programming. Utilizing an intelligent bottle-indexing sensor array, the filler continuously monitors the conveyor line. If a bottle is missing, tipped over, or improperly aligned beneath the discharge chute, the PLC instantly halts the counting channel for that cycle. This prevents product spillage, minimizes raw material wastage, and keeps your production floor pristine.
Patented Gentle Vibratory Feeding Tracks
Product integrity is a core priority. The machine utilizes a multi-stage, patented vibratory feeding system that gently guides solid dosages along the tracks. By precisely controlling the frequency of the vibrations, tablets move smoothly and fluidly without aggressive collisions or friction. This guarantees zero tablet breakage, preserving the aesthetic and structural integrity of your product from bulk hopper to final container.
Integrated Automatic Rejection Mechanism
To safeguard your brand reputation and ensure strict quality control, the machine features an integrated vision and weight-check rejection system. If the machine detects an underfilled bottle, an overfilled container, or a fragmented tablet, the automated pneumatic reject arm immediately diverts the compromised bottle onto a separate rejection tray without slowing down the primary packaging stream.
Comprehensive Industry Applications
The Harsiddh Automatic Tablet Filling Machine is engineered for versatility, making it the preferred choice across a wide spectrum of specialized manufacturing sectors:
- Pharmaceuticals: Ideal for prescription medicines, antibiotics, and over-the-counter (OTC) drugs requiring strict adherence to regulatory filling tolerances.
- Nutraceuticals & Supplements: Perfect for high-volume packaging of vitamins, multivitamins, minerals, and dietary supplements in both solid tablet and softgel formats.
- Ayurvedic & Herbal Medicine: Specifically engineered to handle dense, dusty, and organically shaped herbal tablets, churna pills, and traditional natural remedies.
- Veterinary Care: Capable of handling large-format animal health caplets and chewable veterinary tablets without jamming.
Technical Specifications
| Feature | HEC – TCF – 8 | HEC – TCF – 12 | HEC – TCF – 16 | HEC – TCF – 24 |
|---|---|---|---|---|
| Output (Bottles/Min) | 30 to 40 | 40 to 60 | 60 to 80 | 80 to 100 |
| Counting Channels | 8 | 12 | 16 | 24 |
| Tablet Size | 5mm to 12mm | 5mm to 12mm | 5mm to 12mm | 5mm to 12mm |
| Pills Size | 3mm to 12mm | 3mm to 12mm | 3mm to 12mm | 3mm to 12mm |
| Container Type | Round / Flat | Round / Flat | Round / Flat | Round / Flat |
| Power Requirements | 0.5 H.P., 230V | 1 H.P., 230V | 1.5 H.P., 230V | 2 H.P., 230V |
| Weight (Approx) | 140 Kgs | 210 Kgs | 350 Kgs | 400 Kgs |
Why Choose the Harsiddh Automatic Tablet Filler?
1. Full Compliance with cGMP Standards
Our machinery is engineered in strict accordance with current Good Manufacturing Practices (cGMP). Featuring smooth, non-porous surfaces and a completely tool-less disassembly design for product-contact components, the machine enables rapid cleaning, thorough sterilization, and seamless product changeovers while preventing cross-contamination.
2. Scalable Modular Design
As your business expands, your production line can grow with you. The modular architecture of the Harsiddh filler allows it to be integrated seamlessly into existing packaging lines. It pairs perfectly with upstream equipment like automatic bottle unscramblers and downstream systems such as automatic capping, induction sealing, and labeling machines.
3. Reduced Total Cost of Ownership (TCO)
By reducing manual labor dependencies, cutting product giveaway to zero, minimizing maintenance downtime, and preventing product breakage, this automated filling machine delivers a rapid return on investment (ROI) and keeps your long-term operational costs remarkably low.
Optimize Your Production Line Today
Don’t let manual inefficiencies or outdated counting machinery slow down your market growth. Enhance your production throughput, ensure 100% accurate packaging, and secure your product quality with the industry’s trusted solid dosage filling solution.
Contact our engineering consultants today to request a customized quote, schedule a live product demonstration, or discuss your specific container and product dimensions.
Frequently Asked Questions
Can the machine handle different bottle sizes and counts?
Yes. The machine is highly versatile and can be easily adjusted via the PLC Touchscreen HMI. Operators can set the desired count (e.g., 30, 60, or 100 tablets per bottle) and adjust the conveyor rails and filling manifold to accommodate different bottle heights and neck diameters. This flexibility makes it ideal for manufacturers with a wide range of SKUs.
How does the machine manage tablet dust and fragments?
Pharmaceutical tablets often produce "friable" dust during the counting process. To prevent this from interfering with sensor accuracy, the machine features:
Perforated Vibratory Trays: These allow fine dust to fall away into a collection trap before the tablets reach the sensors.
Dust Extraction Ports: Integrated vacuum points continuously remove airborne particles.
Self-Cleaning Sensors: High-end models use dust-compensated sensors that maintain high-speed accuracy even in dusty environments.
What is the production speed and output of the Automatic model?
The output depends on the number of counting channels (typically 8, 12, or 16 tracks) and the tablet count per container. A standard 12-channel machine can achieve a production rate of 30 to 60 bottles per minute for a 30-count bottle. The linear indexing system ensures a continuous, synchronized flow from the hopper to the final conveyor discharge.
What are the key cGMP and safety features included?
As a cGMP-compliant unit designed for regulated pharmaceutical environments:
Material Integrity: All tablet contact parts are made of SS 316L, while the main frame and non-contact parts are SS 304 stainless steel.
Tool-less Dismantling: The counting assembly and hopper can be dismantled quickly without tools, allowing for thorough sanitization between different drug batches.
No Bottle – No Fill Sensor: An electronic interlock prevents the discharge of tablets if a bottle is missing, keeping the production line clean and reducing product loss.
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