Automatic Tablet Filling Machine
Achieve unparalleled precision in your solid dosage packaging with the Harsiddh Automatic Tablet Filling Machine. Specifically engineered for the pharmaceutical, nutraceutical, and ayurvedic industries, this machine is the gold standard for counting and filling tablets, caplets, and pills of any shape or size into bottles with 100% accuracy.
By utilizing advanced multi-channel sensor technology and a patented vibration-based feeding system, Harsiddh ensures a seamless production flow that eliminates tablet breakage and guarantees consistent fill counts.
Advanced Counting & Filling Technology
The Harsiddh tablet filler is designed to master the challenges of high-speed solid dosage packaging:
- Anti-Dust Sensor Technology: Features original high-stability sensors that maintain surgical accuracy even when processing uncoated or dusty tablets.
- Smart “No Bottle – No Fill” Logic: Intelligent PLC-controlled sensors ensure that the counting channels only release when a bottle is perfectly indexed, preventing product wastage.
- Patented Gentle Feeding: A specialized vibratory feeding system ensures tablets move smoothly through the channels without friction, guaranteeing zero breakage during the packaging process.
- Automatic Rejection System: The machine self-diagnoses and automatically removes bottles with filling irregularities or broken tablets from the line.
Technical Specifications
| Feature | HEC – TCF – 8 | HEC – TCF – 12 | HEC – TCF – 16 | HEC – TCF – 24 |
|---|---|---|---|---|
| Output (Bottles/Min) | 30 to 40 | 40 to 60 | 60 to 80 | 80 to 100 |
| Counting Channels | 8 | 12 | 16 | 24 |
| Tablet Size | 5mm to 12mm | 5mm to 12mm | 5mm to 12mm | 5mm to 12mm |
| Pills Size | 3mm to 12mm | 3mm to 12mm | 3mm to 12mm | 3mm to 12mm |
| Container Type | Round / Flat | Round / Flat | Round / Flat | Round / Flat |
| Power Requirements | 0.5 H.P., 230V | 1 H.P., 230V | 1.5 H.P., 230V | 2 H.P., 230V |
| Weight (Approx) | 140 Kgs | 210 Kgs | 350 Kgs | 400 Kgs |
Frequently Asked Questions
Can the machine handle different bottle sizes and counts?
Yes. The machine is highly versatile and can be easily adjusted via the PLC Touchscreen HMI. Operators can set the desired count (e.g., 30, 60, or 100 tablets per bottle) and adjust the conveyor rails and filling manifold to accommodate different bottle heights and neck diameters. This flexibility makes it ideal for manufacturers with a wide range of SKUs.
How does the machine manage tablet dust and fragments?
Pharmaceutical tablets often produce "friable" dust during the counting process. To prevent this from interfering with sensor accuracy, the machine features:
Perforated Vibratory Trays: These allow fine dust to fall away into a collection trap before the tablets reach the sensors.
Dust Extraction Ports: Integrated vacuum points continuously remove airborne particles.
Self-Cleaning Sensors: High-end models use dust-compensated sensors that maintain high-speed accuracy even in dusty environments.
What is the production speed and output of the Automatic model?
The output depends on the number of counting channels (typically 8, 12, or 16 tracks) and the tablet count per container. A standard 12-channel machine can achieve a production rate of 30 to 60 bottles per minute for a 30-count bottle. The linear indexing system ensures a continuous, synchronized flow from the hopper to the final conveyor discharge.
What are the key cGMP and safety features included?
As a cGMP-compliant unit designed for regulated pharmaceutical environments:
Material Integrity: All tablet contact parts are made of SS 316L, while the main frame and non-contact parts are SS 304 stainless steel.
Tool-less Dismantling: The counting assembly and hopper can be dismantled quickly without tools, allowing for thorough sanitization between different drug batches.
No Bottle – No Fill Sensor: An electronic interlock prevents the discharge of tablets if a bottle is missing, keeping the production line clean and reducing product loss.
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