Automatic Tablet Counting And Filling Machine
Achieve 100% accuracy in your solid dosage packaging with the Harsiddh Automatic Tablet/Capsule Counting and Filling Machine. Engineered for the pharmaceutical and nutraceutical industries, this state-of-the-art system is designed to count and pack tablets, capsules, caplets, soft gels, and pills of any shape or size into bottles with surgical precision.
Our machines feature advanced multi-channel sensor technology and a patented filling mechanism that prevents product breakage, ensuring that your production line remains efficient, clean, and fully compliant with global quality standards.
Precision Counting & Intelligent Sorting
The Harsiddh counting machine is built to eliminate discrepancies and maximize throughput:
- High-Accuracy Sensors: Original anti-dust sensor technology ensures accurate counting even in heavy dust environments, with a discrepancy rate of less than 1%.
- Smart “No Bottle – No Fill” System: Intelligent PLC logic detects bottle presence; if a bottle is missing, the count and fill cycle is bypassed to prevent spillage.
- Automatic Rejection: The system self-diagnoses errors and automatically removes bottles with filling irregularities or broken tablets from the line.
- Vibratory Feeding: Features a special patented filling part that uses gentle vibration to feed products evenly, ensuring zero breakage during the packaging process.
Technical Specifications
| Feature | HEC – TCF – 8 | HEC – TCF – 12 | HEC – TCF – 16 | HEC – TCF – 24 |
|---|---|---|---|---|
| Output (Bottles/Min) | 30 to 40 | 40 to 60 | 60 to 80 | 80 to 100 |
| Counting Channels | 8 | 12 | 16 | 24 |
| Tablet Size | 5 to 12mm | 5 to 12mm | 5 to 12mm | 5 to 12mm |
| Capsule Size | #0 to #5 | #0 to #5 | #0 to #5 | #0 to #5 |
| Working Range | 2 – 9999 pcs | 2 – 9999 pcs | 2 – 9999 pcs | 2 – 9999 pcs |
| Container Type | Round/Flat | Round/Flat | Round/Flat | Round/Flat |
| Power Supply | 230V, 1 Phase | 230V, 1 Phase | 230V, 1 Phase | 230V, 1 Phase |
| Weight (Approx) | 140 Kgs | 210 Kgs | 350 Kgs | 400 Kgs |
Frequently Asked Questions
How does the machine manage tablet dust and fragments?
Tablet "friability" often creates dust that can coat sensors and lead to inaccuracies. To prevent this, our machine includes:
Perforated Vibratory Trays: These allow fine dust to fall away into a collection trap before tablets reach the sensors.
Dust Extraction Ports: Integrated vacuum points continuously remove airborne particles.
Self-Cleaning Sensors: High-end models feature dust-compensated sensors that maintain accuracy even in high-dust environments.
Can the machine handle different bottle sizes and counts?
Yes. The machine is highly flexible. Through the PLC Touchscreen HMI, operators can set the desired count (e.g., 30, 60, or 100 tablets per bottle). The conveyor system and filling manifold are adjustable to accommodate various bottle heights and neck diameters, ranging from small HDPE pill bottles to larger glass jars, with minimal changeover parts.
What is the production speed and output of the Automatic model?
The output is determined by the number of counting channels (typically 8, 12, or 16 tracks) and the tablet count per container. A standard 12-channel machine can achieve a production rate of 30 to 60 bottles per minute for a 30-count bottle. The linear indexing system ensures a continuous, synchronized flow from the hopper to the final conveyor discharge.
What are the key cGMP and hygiene features of this model?
As a cGMP-compliant unit designed for regulated pharmaceutical environments:
Material Integrity: All tablet contact parts are made of SS 316L, while the main frame and non-contact parts are SS 304 stainless steel.
Tool-less Dismantling: The counting assembly and hopper can be dismantled quickly without tools, allowing for thorough sanitization and preventing cross-contamination between different drug batches.
No Bottle – No Fill Sensor: An electronic interlock prevents the discharge of tablets if a bottle is missing, keeping the production line clean and reducing product loss.
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