Harsiddh Unimach

Automatic Single Head Vial Cap Sealing Machine

Automatic Single Head Vial Cap Sealing Machine

220,000.00

Features
  • Precision Sealing: Spring-loaded rollers provide uniform pressure without damaging aluminum caps.
  • Smart Sensors: “No Vial – No Cap” and “No Stopper – No Seal” systems prevent wastage.
  • Unified Sync: A single high-performance motor coordinates conveyor, star wheels, and turret.
  • cGMP Build: All contact parts are premium stainless steel for aseptic pharmaceutical environments.
  • Advanced Safety: In-feed and exit star wheels feature safety clutches to prevent damage during jams.
  • Versatile Range: Adjustable pressure for caps from 13mm to 32mm and vials from 2ml to 100ml.
  • Variable Speed: Integrated speed port allows flexible production rates up to 2,500 vials/hour.
  • Compact Design: CE certified, space-saving footprint for easy integration into existing lines.

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Automatic Single Head Vial Cap Sealing Machine

High-Integrity Sealing for Injectables

The Harsiddh Automatic Single Head Vial Cap Sealing Machine (HVCS-60) is an industry-leading solution for the hermetic sealing of pharmaceutical vials. Designed for the application of Flip-Off and plain aluminum caps, the machine ensures minimal contact between mechanical parts and the vials to maintain maximum sterility. The rotary turret design facilitates a smooth continuous motion, making it the ideal capping partner for dry powder or liquid vial filling lines.

Reliable Operational Workflow

The machine provides a stable, synchronized flow from vial indexing to final discharge.

Sequence of Operation:

  1. In-feed: Stoppered vials move along the SS conveyor and are indexed into the sealing zone by the in-feed star wheel.
  2. Cap Orientation: Aluminum caps are fed through a vibratory bowl into the delivery chute, where they are picked up by the vials.
  3. Detection: Photo sensors verify the presence of both the vial and the cap; if either is missing, the sealing process is bypassed or the machine halts.
  4. Sealing: The vial is positioned on the turret platform where the spring-loaded rollers spin around the cap, tucking the skirt under the vial rim for a tamper-evident seal.
  5. Discharge: The exit star wheel smoothly transfers the sealed vials back to the conveyor for downstream labeling or inspection.

Technical Specification

Specification Details (HVCS-60)
Sealing Head Single Head Rotary
Output Per Hour 1,500 to 2,500 Vials (Size Dependent)
Vial Range 2ml to 100ml (Dia. 16mm to 56mm)
Cap Sizes 13mm, 20mm, 28mm & 32mm
Direction of Movement Left To Right
Main Motor 1.0 H.P. / 415 V / 3 Phase
Conveyor Motor 0.25 H.P. (Adjustable Height 800-900mm)
Dimensions (L x W x H) 1200mm X 700mm X 1700mm
Net Weight Approx. 225 Kgs

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