Automatic Lip Balm Filling Machine
Achieve flawless production for your personal care line with the Harsiddh Automatic Lip Balm Filling Machine. Specifically engineered for high-precision packaging, this machine is a versatile solution for filling lip balms, pain balms, petroleum jelly, and other semi-solid products into containers and jars.
Whether you are filling small boutique containers or large industrial jars, the Harsiddh system ensures surgical accuracy and a perfectly leveled finish using advanced thermal management and volumetric dosing technology.
Precision Thermal & Dosing Control
Filling lip balm requires maintaining the perfect liquid state to ensure a smooth, aesthetic top surface once cooled. Harsiddh addresses this with:
- Dual Heating System: Equipped with water-immersible heaters (1.5 KW) for the hopper and additional strip heaters (0.8 KW) for the filling block to prevent product solidification during the process.
- Integrated Mechanical Stirrer: A 0.25 HP stirrer keeps the formulation homogeneous, ensuring that active ingredients and colors remain perfectly mixed.
- Volumetric Piston Dosing: Delivers high accuracy within ±1%, capable of handling fill volumes from 10 grams to 500 grams.
- Clean-Cut Nozzles: Specialized nozzles prevent tailing and drips, ensuring the container threads remain clean for easy capping.
Technical Specifications
| Feature | Model: HPJF-30 | Model: HPJF-60 |
|---|---|---|
| Number of Heads | 2 Heads | 4 Heads |
| Output Rate | Up to 30 Containers / Min | Up to 50 Containers / Min |
| Filling Capacity | 10g to 500g | 10g to 500g |
| Filling Accuracy | ± 1% | ± 1% |
| Product Hopper | 40 Liters | 60 Liters |
| Hopper Heaters | 1.5 KW (Water Immersible) | 1.5 KW (Water Immersible) |
| Strip Heaters | 0.8 KW | 0.8 KW |
| Dimensions (LxWxH) | 1750 x 1100 x 1700 mm | 1950 x 1100 x 1700 mm |
| Net Weight | Approx. 450 Kgs | Approx. 650 Kgs |
Frequently Asked Questions
Can the machine fill different types of containers like tubes, jars, and sticks?
Yes. The machine is designed with a versatile rotary indexed table that can be fitted with custom-sized holders (bushes). Whether you are filling slim lip balm "chapstick" style tubes, small cosmetic jars, or metal tins, the machine can be adjusted to accommodate various heights and diameters. Changing between container types involves a simple swap of the holder plates and adjusting the filling volume via the PLC.
How does the machine ensure a smooth, "flat-top" finish on the lip balm?
To achieve a professional retail appearance, the machine utilizes:
Precise Temperature Control: Keeping the product at the optimal "pour temperature" allows it to settle evenly.
Bottom-Up Filling: The nozzles can descend into the container and retract as they fill, preventing air pockets.
Post-Fill Re-heating (Optional): Some configurations include a brief infrared heat station after filling to melt the top layer slightly
What is the production capacity and dosing accuracy of this model?
The Automatic Lip Balm Filling Machine is built for high-speed commercial production, typically achieving an output of 30 to 60 containers per minute, depending on the container size and cooling requirements. It utilizes a volumetric piston filling system that provides an accuracy of ±1%, ensuring consistent product weight and minimizing the loss of expensive base oils and fragrances.
What are the key cGMP and hygiene features for cosmetic production?
As a cGMP-compliant unit designed for the beauty and personal care industry:
Material Integrity: All parts that come into contact with the product are made of SS 316L to prevent contamination and withstand constant heating.
No Container – No Fill: An integrated sensor ensures the nozzles only dispense product when a container is present, preventing wax buildup on the machine bed.
Easy Cleaning: The jacketed hopper and piston assembly are designed for easy dismantling, allowing for thorough cleaning between different scents or color batches.
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