Automatic Linear Vial Washer
High-Throughput Linear Decontamination
The Harsiddh Unimach Automatic Linear Vial Washing Machine (Models HLVW-80 and HLVW-150) is a recognized solution designed to increase cleaning throughput while ensuring minimum manual handling and zero contamination. These CE-certified machines utilize a specially designed in-feed worm wheel that inverts vials and holds them securely for a rigorous cleaning process. Ideal for the Pharmaceutical, Chemical, and Healthcare industries, this system offers maximum flexibility for cleaning vials ranging from 2ml to 30ml.
Operational Precision & Cleaning Sequence
The machine is engineered to perform up to 7 customizable washing cycles depending on user preference and container type. Specially designed pumps supply water to the nozzles at high pressure to ensure deep cleaning of every vial.
Standard 7-Stage Washing Sequence:
- 4 Water Washes: Utilizing Fresh Water, DM Water, and WFI to remove all particulates and chemical residues.
- 3 Air Washes: High-velocity air jets remove residual water, preparing vials for the next stage of production.
- Independent Circuits: Separate pumping systems provide high-pressure jets to each washing zone.
Key Technical Features
- Minimal Contamination: Automatic loading, cleaning, and exit mechanisms ensure the highest levels of aseptic processing.
- Quick Changeover: The input/exit feed worm and star wheels can be easily changed with minimal tools to accommodate different vial sizes.
- Low Resource Consumption: Designed for efficiency, the machine maintains low water and electrical power consumption during continuous operation.
- Optional Siliconization: The system can be adapted for siliconization processes if required by specific production standards.
Technical Specification
| Model No. | HLVW-80 | HLVW-150 |
|---|---|---|
| Output / Hour | 4,800 / Hour | 9,000 / Hour |
| Vial size range | 2ml to 30ml | 2ml to 30ml |
| Direction | Linear (Left to Right) | Linear (Left to Right) |
| Contact Parts | Stainless Steel 316L | Stainless Steel 316L |
| Main Power Req. | 1 H.P. | 1.5 H.P. |
| Air Consumption | 30 CFM @ 5 bar | 30 CFM @ 5 bar |
| Machine Dimensions | 1700mm (L) x 650mm (W) | 2000mm (L) x 950mm (W) |
Frequently Asked Questions
Which vial sizes are compatible with this machine?
The machine is highly flexible and designed to process glass vials ranging from 2ml to 30ml in size. The input and exit feed worm and star wheels can be easily replaced to accommodate different vial diameters with minimal downtime.
What does the standard washing cycle include?
To ensure high-quality decontamination, the machine features a comprehensive 7-stage washing sequence:
4 Water Washes: Using Fresh Water, DM Water, and WFI (Water for Injection) to remove all particulates and chemical residues.
3 Air Washes: High-velocity compressed air jets to remove residual moisture and prepare vials for the next stage.
How does the machine ensure thorough internal cleaning?
The machine utilizes an indexing linear chain mechanism with a specially designed in-feed worm wheel that inverts the vials. During the washing cycle, the nozzles enter directly into the vial container, ensuring deep and precise cleaning that meets stringent pharmaceutical cGMP requirements.
What materials are used in the construction of the machine?
In compliance with cGMP standards, all contact parts are manufactured from high-grade Stainless Steel 316L to ensure durability and zero contamination. The main frame and non-contact surfaces are made of AISI 304 stainless steel with a polished, matte finish for easy maintenance.
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