Automatic Linear Tunnel Type Vial Washing Machine
Advanced Continuous Decontamination
The Harsiddh Unimach Automatic Linear Tunnel Type Vial Washing Machine (Models HTVW-120 and HTVW-240) is a specialized pharmaceutical solution designed to clean and decontaminate glass vials ranging from 2ml to 30ml. This linear washer ensures that all containers are aseptic before entering the filling station. These CE-certified machines are compact, flexible, and designed for seamless online operation.
Operational Precision & Cleaning Sequence
The equipment features a round turn table where vials are loaded and pushed into a steady single or double-track conveyor feed system. Vials are clamped, inverted, and subjected to sequential washing cycles.
Standard Washing Zone Configuration:
- 5 Independent Washing Zones: Each zone features an independent circuit to avoid cross-contamination.
- High-Pressure Jets: HTVW-120 is equipped with 50 jets, while the HTVW-240 features 100 jets.
- Customizable Sequences: The number of washes (Fresh Water, DM Water, WFI, and Air) can be adjusted to meet specific SOPs.
Key Technical Features
- Automatic In-feed and Exit: Ensures hands-free production flow for high-speed lines.
- Durable Construction: SS304 main structure and SS316L for all contact parts.
- Vibration-Free Operation: Robust design ensures stable performance at maximum output.
- Easy Changeovers: Quick adjustments between vial sizes reduce downtime.
Technical Specification
| Model No. | HTVW-120 | HTVW-240 |
|---|---|---|
| Output / Hour | 7,000 / Hour | 14,000 / Hour |
| Vial Size Range | 2ml to 30ml | 2ml to 30ml |
| Washing Zones | 5 Zones (Customizable) | 5 Zones (Customizable) |
| Power Consumption | 4 H.P. | 5 H.P. |
| Air Consumption | 12 to 15 CFM | 12 to 15 CFM |
| Machine Dimensions | 2750 x 1750 x 1675 mm | 3050 x 2100 x 1675 mm |
Frequently Asked Questions
Which vial sizes can be processed with this machine?
This tunnel-type washer is highly flexible and designed to handle glass vials ranging from 2ml to 30ml (standard) and up to 100ml with specific model configurations. It accommodates vial diameters from 16mm to 38mm with minimal format change parts, ensuring quick changeover times.
How many washing zones and jets does the machine feature?
The machine typically features 5 to 7 washing zones to ensure thorough decontamination. Specifically:
HTVW-120: Equipped with 50 jets.
HTVW-240: Equipped with 100 jets. The system includes independent circuits for each washing medium (Recycled Water, DM Water, WFI, and Compressed Air) to prevent any cross-contamination.
Does the machine meet pharmaceutical cGMP and CE standards?
Yes. The machine is a complete cGMP-compliant model. All contact parts are manufactured from high-grade Stainless Steel AISI 316L, while non-contact parts and the main frame are made of SS 304. It also carries CE certification, ensuring it meets international safety and quality requirements for injectable applications.
Can the washing sequence be customized for specific requirements?
Absolutely. While the standard cycle provides a robust series of internal and external washes (including water and sterile air), the washing sequence is fully adjustable. This allows pharmaceutical manufacturers to customize the media and duration of each wash to align with their specific SOPs and product sterilization needs.
Reviews
There are no reviews yet.