Automatic Double Head Tube Filling Machine
Supercharge your production line with the Harsiddh Automatic Double Head Tube Filling Machine. Engineered for high-volume manufacturing, the HTF-70A is a heavy-duty, dual-nozzle system designed to fill and seal Aluminium, Plastic, and Lami tubes simultaneously. This model is the preferred choice for large-scale pharmaceutical, cosmetic, and food industries requiring a perfect blend of high-speed output and surgical dosing precision.
With its advanced 12-station indexing system and dual-head configuration, the HTF-70A doubles your productivity without compromising on the quality of sealing or the accuracy of batch coding.
High-Speed Dual-Head Workflow
The HTF-70A utilizes a sophisticated Geneva indexing mechanism to process two tubes at every cycle:
- Dual Tube Loading: Integrated Auto-Cassette Device feeds two tubes simultaneously into the rotary sockets.
- Precision Orientation: High-speed sensors and stepper motors align both tubes perfectly using the eye-mark for consistent brand positioning.
- Hygienic Cleaning: Simultaneous vacuum suction and air-jetting remove particles from two tubes at once.
- No Tube – No Fill: Intelligent independent sensors ensure that if a socket is empty, the corresponding nozzle will not dispense product, preventing wastage.
- Dual Volumetric Dosing: Two independent S.S. 316 piston pumps provide a filling accuracy of ± 0.5%, handling volumes from 5g to 200g.
- Advanced Sealing:
- For Lami/Plastic: Utilizes dual Leister (Swiss) hot air tools for aesthetic and airtight seals.
- For Aluminium: Features a heavy-duty mechanical folding station for multi-fold secure crimping.
- Synchronized Coding: Dual batch coding station embosses batch data and expiry dates on both tube tails.
- Automated Discharge: Duly filled and sealed tubes are automatically ejected for the next packaging stage.
Technical Specifications
| Feature | Specification |
|---|---|
| Output Rate | 70 to 120 Tubes / Minute |
| Number of Filling Heads | Double (Dual Nozzle) |
| Indexing System | 12-Station Geneva Indexer |
| Filling Volume | 5g to 200g (Adjustable) |
| Filling Accuracy | ± 0.5% |
| Tube Diameter | 12mm to 40mm (Standard) |
| Tube Length | 50mm to 200mm |
| Main Motor | 1.0 HP / 1440 RPM |
| Power Consumption | 2.5 KW to 5.0 KW |
| Dimensions (LxWxH) | 2140mm x 1280mm x 2550mm approx. |
| Net Weight | Approx. 1255 Kgs |
Frequently Asked Questions
Can this machine handle both Plastic (Lami) and Aluminum tubes?
Yes. While the base machine is a rotary indexed unit, Harsiddh offers interchangeable sealing modules. To switch from Plastic/Laminated tubes (which require Hot Air Sealing) to Aluminum tubes (which require Mechanical Folding/Crimping), the operator can swap the sealing heads. This versatility allows a single machine to manage a diverse product portfolio with minimal capital investment.
How does the machine ensure consistent filling across both heads?
To maintain strict weight accuracy, the machine is equipped with two independent, high-precision SS 316L volumetric piston pumps. Each head is finely calibrated to ensure a filling accuracy of ±1%. The system also includes a dual "No Tube – No Fill" sensor; if one station is missing a tube, that specific nozzle will not discharge, preventing product waste and keeping the rotary table clean.
How does the "Hot Air Sealing" technology work for plastic tubes?
For Lami and PE tubes, the machine utilizes a Leister Hot Air Tool. Hot air is blown into the inner tail of the tube to soften the plastic. Immediately after heating, the tubes move to the chilling and crimping station where serrated jaws press the tail together, creating a hermetic, aesthetic seal. An integrated trimming station then removes the excess plastic for a professional "flat-top" finish.
What are the key cGMP and automation features of this model?
As a cGMP-compliant unit, the Harsiddh Double Head model is built for the pharmaceutical and cosmetic industries:
Material Integrity: All product contact parts are SS 316L, and the main frame is polished SS 304 stainless steel.
Automatic Orientation: Features a dual Photo-Electronic I-Mark Sensor system that rotates both tubes simultaneously to align the front-facing graphics before sealing.
Batch Coding: Includes a dual-side embossing station to stamp Batch No., Mfg. Date, and Expiry Date into the tube seal.
Advanced Control: A centralized PLC with a Touchscreen HMI allows for real-time monitoring of speed, tube counts, and heater temperature for both heads.
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