Automatic Cosmetic Bottle Filling Machine
Elevate your production standards with the Harsiddh Automatic Cosmetic Bottle Filling Machine. Meticulously engineered for the beauty and personal care industries, this high-precision system is designed to handle a vast range of viscosities—from thin liquids like toners and perfumes to thick, viscous creams, lotions, and shampoos.
Our machine combines advanced volumetric filling technology with a robust, GMP-compliant design, ensuring that every bottle is filled with surgical accuracy, zero wastage, and maximum hygiene.
Versatile Performance & Accuracy
The Harsiddh cosmetic filler is built to adapt to your diverse product catalog:
- Multi-Product Compatibility: Ideal for filling creams, lotions, hair oils, shampoos, face washes, and liquid soaps.
- Precise Volumetric Dosing: Utilizes high-quality piston pumps or servo-driven systems to maintain a filling accuracy of ± 1%.
- Drip-Free Operation: Features specialized “bottom-up” filling nozzles with a pneumatic shut-off system to prevent foaming and messy drips, ensuring clean bottle necks for perfect capping.
- Flexible Bottle Handling: Easily adjustable to accommodate various bottle shapes and sizes (plastic, glass, or PET) with minimal changeover time.
Technical Specifications
| Feature | Specification |
|---|---|
| Production Speed | 20 to 120 Bottles per Minute (Model dependent) |
| Number of Heads | Available in 2, 4, 6, 8, and 12-Head configurations |
| Filling Range | 5ml to 1000ml (With appropriate syringes/pistons) |
| Filling Accuracy | ± 1% |
| Container Type | Round, Oval, Square, or Fancy-shaped Bottles |
| Power Supply | 440V, 3 Phase, 50/60 Hz |
| Air Consumption | 4 to 6 Bar (Depending on model) |
| Construction | Stainless Steel 304 & 316 |
Frequently Asked Questions
How does the machine ensure high dosing accuracy for expensive formulations?
To minimize product wastage and ensure batch consistency, the machine utilizes a volumetric filling principle driven by high-precision SS 316L syringes.
Accuracy: It achieves a filling precision of ±1%.
No Bottle – No Fill: An integrated sensor system ensures that the filling nozzles only activate when a bottle is correctly positioned, preventing messy spills and loss of expensive product.
Can the machine accommodate different bottle shapes and sizes?
Yes. Cosmetic packaging often involves unique bottle designs (round, oval, square, or tapered). The machine features a modular star-wheel or slat-conveyor system with adjustable guides. This allows for quick changeovers between different bottle volumes (typically ranging from 5ml to 500ml) and shapes with minimal downtime and few changeover parts.
How does the machine prevent foaming and dripping during filling?
Cosmetic liquids, especially shampoos and cleansers, tend to foam. To address this, the machine is equipped with:
Bottom-Up Filling: The nozzles descend to the bottom of the bottle and retract slowly as they dispense liquid, which eliminates air entrapment and foam.
Drip-Proof Nozzles: A specialized "positive shut-off" or "suck-back" mechanism ensures that no droplets fall onto the bottle threads or the conveyor, maintaining a clean container for the capping stage.
What are the key cGMP and hygiene features of this model?
As a cGMP-compliant unit intended for the beauty and pharmaceutical industries, the machine is built for easy sanitization:
Material Integrity: All liquid contact parts are made of SS 316L, while the exterior structure is polished SS 304.
Easy Cleaning: The filling circuit and nozzles are designed for rapid dismantling, making it easy to perform thorough "Clean-in-Place" (CIP) procedures between different product scents or colors.
Safety Enclosure: The machine is housed in a transparent acrylic safety cabinet with interlock sensors to protect operators from moving parts.
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