Harsiddh Unimach

Automatic Carton / Pouch Sticker Labeling Machine

Automatic Carton / Pouch Sticker Labeling Machine

245,000.00

Features
  • HMI Touch Screen: User-friendly interface for easy monitoring and control of the entire labeling process.
  • No Change Parts: Change label sizes without the need for additional tool sets or complex data retrieval.
  • Universal Compatibility: Apt for standard paper labels, transparent plastic labels, and BOPP films.
  • Synchronized Precision: Fully synchronized speeds between label dispensing, product feeding, and the pressing device for bubble-free application.
  • Advanced Coding: Optional integration for online Inkjet and Contact Coding systems to handle batch numbers and expiry dates.
  • Hygienic Build: Machine exterior and covers are crafted from high-quality Stainless Steel 304 for durability and easy cleaning.

Automatic Carton & Pouch Sticker Labeling Machine

Elevate Your Packaging Accuracy, Speed, and Compliance

In modern manufacturing, packaging is more than just a container—it is the face of your brand and a critical component of product security. The Harsiddh Automatic Carton & Pouch Sticker Labeling Machine is engineered to transform your end-of-line packaging process. Built for high-volume, multi-format production, this versatile labeling system delivers flawless, wrinkle-free, and highly precise sticker application on a vast array of packaging materials, ranging from lightweight flat pouches to heavy-duty filled corrugated cartons.

Whether your layout demands top-surface, single-side, or synchronous dual-sided label placement, our machine seamlessly integrates into your existing line. It effortlessly handles paper labels, ultra-clear transparent films, and durable BOPP materials with unmatched consistency, ensuring your products stand out on retail shelves while complying with strict regulatory tracking standards.

Engineering Versatility: Labeling Across Multiple Formats

Production lines are rarely static. Manufacturers today need equipment that adapts to shifting market demands without requiring hours of downtime for changeovers. The Harsiddh Carton and Pouch Labeler is designed with modular versatility at its core, enabling it to act as a multi-functional hub for diverse packaging shapes.

1. Flat Pouches, Envelopes & Sachets

Before filling, flat pouches require perfectly aligned labels to prevent wrinkling and aesthetic deformities. Our system utilizes specialized high-grip feeding mechanisms and vacuum-assisted conveyors to ensure flat items—such as stand-up pouches (Doypacks), aluminum foil bags, paper sachets, and ziplock sleeves—pass under the labeling head with absolute flatness, preventing air bubbles or misalignment.

2. Filled & Empty Cartons

From small pharmaceutical cosmetic cartons to large industrial shipping boxes, the machine handles varying weights and thicknesses. A heavy-duty, variable-speed conveyor belt stabilizes filled cartons during rapid movement, while overhead stabilizing mechanisms lock the boxes in position to guarantee exact label placement, even at maximum throughput speeds.

3. Multi-Surface & Multi-Shape Capability

While optimized for flat configurations, this machinery can be customized or configured to handle complex geometries. Its adaptable design accommodates multi-sided labeling on square containers, rectangular boxes, and can even be adapted for partial or full-wrap applications on round tins, jars, and bottles.

Advanced Features Designed for Peak Industrial Efficiency

What sets the Harsiddh Automatic Labeling Machine apart from standard industrial dispensers is its smart, operator-centric technology architecture.

  • Next-Generation Servo & Microprocessor Integration: Driven by advanced SERVO motors, the labeling dispensing head responds instantly to variations in conveyor speed. This micro-precise control ensures that labels are placed exactly where intended within fractions of a millimeter, reducing product waste and visual defects.
  • Intuitive PLC Touchscreen Interface: The system is governed by a reliable, industry-grade Programmable Logic Controller (PLC) paired with a user-friendly Human Machine Interface (HMI). Operators can easily program, store, and recall multiple product recipes, adjusting conveyor speeds, dispensing delays, and label lengths at the touch of a button.
  • Automatic Label Length Detection: Equipped with state-of-the-art optical and ultrasonic sensors, the machine auto-calibrates label length upon setup. This sensor matrix effortlessly reads both opaque paper stickers and tricky, clear-on-clear (transparent) synthetic labels.
  • Variable Speed Synchronization: The product conveyor, label dispensing head, and top hold-down belt are electronically interlocked. If the conveyor speed is modulated, the dispensing speed adjusts automatically in real-time, maintaining consistent placement accuracy without manual re-calibration.

Securing Your Supply Chain: Beyond Basic Branding

Modern packaging demands robust anti-counterfeiting measures and absolute traceability. The Harsiddh system serves as an essential tool for high-stakes industries like Pharmaceuticals, Cosmetics, Logistics, and High-End Electronics, offering specialized security application techniques:

  • Hologram & Security Seal Application: Apply tamper-evident hologram stickers, void seals, and security tape across carton closures with phenomenal accuracy. This ensures that any attempt at unauthorized product tampering is instantly visible to distributors and consumers.
  • Corner-Wrap & Tamper-Evident Labeling: The machine can be upgraded with pneumatic or mechanical wiping systems designed to apply a single label across two adjacent faces of a box (L-shape or U-shape corner seals), locking the carton lid securely.
  • Track & Trace Compatibility: Our open-architecture design allows for seamless integration with thermal inkjet printers, laser coders, and vision inspection cameras. Print batch codes, manufacturing dates, and dynamic 2D DataMatrix codes directly onto the label or carton, followed by an automated camera scan to reject any illegible or misapplied items instantly.

Technical Specifications

We offer three primary models to match your specific production volume:

Specification Model: AVSL 80 Model: AVSL 150 Model: AVSL 250
Output Speed Up to 60 BPM Up to 120 BPM Up to 200 BPM
Product Range 2ml to 250ml / Sizes 2ml to 250ml / Sizes 2ml to 250ml / Sizes
Label Height 8mm to 90mm 8mm to 90mm 8mm to 90mm
Label Length 12mm Minimum 12mm Minimum 12mm Minimum
Label Roll (ID/OD) 75mm / 400mm 75mm / 400mm 75mm / 400mm
Power Load 1.0 H.P. 1.5 H.P. 3.0 H.P.
Voltage 220 VAC, 1-Phase 220 VAC, 1-Phase 220 VAC, 1-Phase
Conveyor Height 850mm – 950mm 850mm – 950mm 850mm – 950mm
Footprint (L x W) 1500 x 1200mm 2000 x 1350mm 2500 x 1350mm

Why Choose Harsiddh Labeling Systems?

Robust, GMP-Compliant Construction

Built strictly utilizing premium Stainless Steel (SS 304/316) and anodized aluminum, our machines easily meet the demanding sanitary requirements of the food, beverage, and pharmaceutical industries. The rugged frame minimizes structural vibration, ensuring long-term mechanical reliability and low maintenance overhead under 24/7 continuous operation.

Rapid, Tool-Less Changeovers

Time spent adjusting machinery is lost revenue. Harsiddh systems incorporate ergonomic hand-wheels and calibrated scaling indicators. This allows operators to switch production from a thin, flat pouch to a bulky cardboard box in less than 10 minutes, completely independent of complex mechanical tools.

Global Safety and Compliance Standards

Our machines feature built-in safety interlocks, emergency stop buttons at accessible junction points, and acrylic safety enclosures (optional) to protect plant workers from moving mechanical assemblies while maintaining clear visibility of the production process.

Optimize Your Production Line Today

Don’t let manual labeling or outdated machinery bottleneck your facility’s output. The Harsiddh Automatic Carton & Pouch Sticker Labeling Machine brings precision automation, speed, and future-proof flexibility to your packaging floor.

Partner with Harsiddh to experience decreased labor costs, eliminated product rework, and an impeccable shelf presence that commands customer trust.

Frequently Asked Questions

To achieve a high-quality aesthetic finish, the machine utilizes a synchronized dispensing and pressing system:

  • Dispensing: A stepper or servo motor ensures the label is released at the exact speed of the conveyor.

  • Brushing/Pressing Unit: As the label is applied, the pouch or carton passes under a specialized rubber roller or nylon brush assembly that "wipes" the label onto the surface, eliminating air pockets and ensuring edge-to-edge adhesion.

Yes. The machine features a tool-less adjustment system. Operators can use calibrated handwheels to adjust the height of the labeling head and the width of the conveyor guides. This allows for rapid changeovers between a small medicinal pouch and a large corrugated carton. The "Product Sensor" can be repositioned to ensure the label is placed at the exact same coordinates on every unit, regardless of the container size.

Absolutely. The machine can be integrated with various coding technologies to streamline your process. Common options include:

  • Thermal Inkjet (TIJ) Printers: For high-resolution alphanumeric codes and 2D barcodes.

  • Thermal Transfer Overprinters (TTO): Ideal for printing large amounts of data or graphics on flexible pouch labels.

  • Hot Foil Stamping: For permanent, smudge-proof batch and expiry dating.

As a cGMP-compliant high-speed unit, the machine includes several intelligent features:

  • "No Product – No Label" Sensor: Prevents label wastage by ensuring the dispenser only fires when a product is detected.

  • Label Gap Sensor: Automatically detects the end of one label and the start of the next to prevent "double labeling."

  • PLC Control with Touchscreen HMI: Allows for the storage of multiple "recipes" (settings) for different products, enabling one-touch setup for recurring production runs.

  • Speed: Depending on the length of the product, the machine can achieve an output of 40 to 150 units per minute.

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