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Automatic Capsule Counting And Filling Machine
Tablet / Capsule Counting & Filling Machines ₹654,000.00 -
Automatic Tablet Counting And Filling Machine
Tablet / Capsule Counting & Filling Machines ₹780,000.00
Tablet & Capsule Counting & Filling Machines
Precision in quantity is non-negotiable in pharmaceutical and nutraceutical packaging. Harsiddh Unimach provides advanced Automatic Tablet and Capsule Counting & Filling Machines designed to deliver 100% accuracy at high speeds. Our equipment utilizes sophisticated multi-channel sensors and disc-based counting mechanisms to ensure that every bottle contains the exact prescribed count, whether you are processing coated tablets, hard gelatin capsules, or softgels.
Our Counting & Filling Range
- Automatic Multi-Channel Tablet Counter: Employs advanced infrared sensors and multiple tracks to count and fill containers at high speeds with zero error.
- Disc-Type Tablet/Capsule Counting Machine: A versatile and cost-effective solution using a rotating glass or polymer disc for precise mechanical counting and bottle indexing.
- Semi-Automatic Tablet Counter: Ideal for smaller batches or R&D labs, offering a compact footprint while maintaining industrial-grade accuracy.
- High-Speed Bottle Filling Line: Integrated systems that combine unscrambling, counting, desiccant insertion, and capping for a complete turnkey solution.
Salient Features
- 100% Counting Accuracy: Utilizes high-speed electronic sensors that can detect broken or chipped tablets, ensuring only whole products are counted.
- cGMP Compliant Construction: Built with SS 316L contact parts and a heavy-duty SS 304 main frame to meet international pharmaceutical standards.
- Dust Compensation Technology: Integrated sensors automatically adjust for dust accumulation during long production runs, maintaining counting precision without frequent stops.
- “No Bottle – No Fill” Logic: Intelligent sensor interlocks prevent the machine from discharging product if a container is missing or incorrectly positioned.
- User-Friendly HMI: Large touch-screen interface allows for easy recipe storage, allowing operators to switch between different products in minutes.
- Gentle Product Handling: Designed with smooth transition points and cushioned tracks to prevent damage to delicate capsules or softgels.
- Modular Integration: Easily connects with automatic desiccant inserters, capping machines, and induction sealers for a fully automated line.
Frequently Asked Questions
How does the machine handle dust or powder residue?
Our electronic counters feature dust compensation technology. The sensors are designed to distinguish between a solid product and fine dust. Additionally, the machines include dust extraction ports that can be connected to an external vacuum to keep the counting path clean.
What happens if a bottle is missing from the conveyor?
All our machines are equipped with a "No Bottle – No Fill" sensor. If a bottle is not detected at the discharge chute, the machine will pause the counting cycle until a bottle is present, preventing product spillage and wastage.
How is the machine cleaned between different product batches?
The counting tracks, hopper, and discharge chutes are designed for easy disassembly. All contact parts can be removed without specialized tools, allowing for thorough cleaning and sterilization to prevent cross-contamination.
Does the machine detect broken tablets?
Yes. Our high-resolution electronic sensors can be calibrated to detect and reject significantly broken or undersized tablets, ensuring that the final container only receives high-quality, whole products.
