Automatic Bottle Unscrambler
Streamline your production line with the Harsiddh Automatic Bottle Unscrambler, the essential solution for uninterrupted, high-speed container feeding. Engineered to provide a continuous and orderly flow of bottles, this machine eliminates the need for manual sorting, ensuring every container is delivered to the conveyor in a perfectly upright position.
Primarily used in pharmaceutical, food, beverage, and cosmetic industries, the HBU-100 is ideal for handling Plastic (HDPE/LDPE) and PET bottles or jars for products like dry syrups, tablets, capsules, and liquids.
High-Speed Efficiency & Reliability
The Harsiddh Unscrambler is designed to act as the primary feeder for your entire packaging line:
- Continuous Performance: Capable of delivering up to 100 bottles per minute (depending on bottle size), ensuring your filling, capping, and labeling machines never experience downtime.
- Intelligent Jam Prevention: Equipped with a specialized overload clutch mechanism that immediately detects and prevents bottle jams, protecting both the machine and your containers.
- Versatile Compatibility: Seamlessly integrates with Bottle Air Jet Cleaning machines and downstream packaging equipment.
- A.C. Variable Frequency Drive (VFD): Allows for precise speed control, making it easy to synchronize the feeding rate with the rest of your production line.
Technical Specifications
| Feature | Specification |
|---|---|
| Production Speed | Up to 100 Bottles / Minute |
| Max Bottle Diameter | Up to 60 mm |
| Max Bottle Height | Up to 150 mm |
| Power Consumption | 2.0 H.P. |
| Electrical Supply | 220V, 1 Phase, 50Hz |
| Air Utility | Approx. 6 Bar |
| Working Height | 875 mm to 950 mm (Adjustable) |
| Machine Dimensions | 1400mm (L) x 1300mm (W) x 1200mm (H) |
Frequently Asked Questions
Can the Harsiddh Unscrambler handle different bottle shapes and sizes?
Yes. The machine is highly versatile and designed to handle round, oval, square, and rectangular plastic bottles (HDPE, PET, or PP). By using a system of interchangeable "orienting" parts or adjustable guides, it can accommodate a wide range of sizes, typically from 30ml to 1000ml. The changeover process is designed to be efficient, minimizing downtime when switching between different product SKUs.
How does the machine ensure the bottles are not scratched or damaged during the process?
To protect the aesthetic quality of your packaging, Harsiddh utilizes:
Soft-Contact Materials: The internal rotating discs and guiding tracks are lined with non-abrasive materials.
Controlled Agitation: The hopper uses a gentle vibration or centrifugal motion to move bottles toward the orienting unit, preventing the high-impact collisions that cause scuffing or "cloudiness" on clear PET bottles.
What is the production speed, and can it keep up with high-speed fillers?
The machine is built for industrial-scale efficiency. Depending on the bottle dimensions and the specific model, it can achieve speeds ranging from 60 to 200+ bottles per minute. The speed is fully synchronized with the rest of the production line via a Variable Frequency Drive (VFD), ensuring that the unscrambler feeds bottles exactly at the rate the filling machine requires.
What are the key "Smart" and cGMP features of this machine?
As a cGMP-compliant unit designed for regulated industries:
No Bottle – Machine Stop: Sensors detect if the hopper is empty or if the downstream conveyor is jammed, automatically pausing operation to prevent mechanical strain.
Material Integrity: The main frame and all contact parts are fabricated from polished SS 304 or SS 316 stainless steel for easy cleaning and durability.
Low Noise Design: The machine is engineered to operate quietly, contributing to a better working environment for operators.
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