Automatic Tablet Counting And Filling Machine
Streamline Your Solid Dosage Packaging with High-Speed, Zero-Defect Automation
In the highly regulated pharmaceutical, nutraceutical, and supplement industries, accuracy isn’t just a goal—it is a strict regulatory and financial requirement. Even a single missing capsule or a crushed tablet can lead to costly batch rejections, compromised brand reputation, and compliance violations.
The Harsiddh Automatic Tablet and Capsule Counting and Filling Machine is engineered to eliminate these vulnerabilities entirely. Designed for seamless, high-speed integration into modern production lines, this state-of-the-art system delivers 100% counting accuracy while handling solid dosages of any shape, size, or geometry with surgical precision. Whether you are packaging delicate soft gels, hard gelatin capsules, unique caplets, traditional pills, or coated tablets, our advanced multi-channel optical technology ensures your bottles are filled perfectly, every single time.
Why Choose the Harsiddh Advantage?
Traditional mechanical slat counters and older electronic counters often struggle with dust buildup, product breakage, and rigid changeover processes. The Harsiddh counting and filling matrix solves these challenges through cutting-edge sensor technology and rugged, cGMP-compliant engineering.
By replacing manual processes or legacy machinery with this automated workhorse, your facility will unlock:
- Unparalleled Counting Precision: Advanced optical detection ensures that the exact count programmed into the system matches the physical quantity delivered to the bottle.
- Maximum Structural Integrity: A patented, gentle handling mechanism guarantees that fragile tablets and soft gels are packed without chips, cracks, or ruptures.
- Optimized Throughput: Intelligent automation reduces downtime, minimizes human intervention, and accelerates your daily production yields.
- Full Regulatory Alignment: Built using premium, non-corrosive materials that meet strict FDA, CE, and cGMP standards for cleanroom environments.
Key Performance Features
1. High-Accuracy, Anti-Dust Sensor Technology
One of the biggest bottlenecks in solid dosage packaging is airborne dust generated by uncoated tablets. This dust blinds standard optical sensors, leading to miscounts and frequent line stoppages for manual cleaning.
Harsiddh utilizes dynamic, anti-dust multi-channel sensor arrays. These intelligent sensors automatically calibrate to differentiate between falling tablets and airborne dust particles. Even in high-dust manufacturing environments, the machine maintains an industry-leading discrepancy rate of less than 1%, ensuring continuous operation without sacrificing precision.
2. Smart “No Bottle – No Fill” Verification
Efficiency is nothing without waste prevention. The Harsiddh system features an integrated Programmable Logic Controller (PLC) synchronized with high-speed proximity sensors along the conveyor path. If the system detects a gap in the bottle supply line, or if a container falls over, the “No Bottle – No Fill” logic instantly pauses the gating mechanism for that specific channel. Product is never dropped onto an empty conveyor, keeping your line pristine, sanitary, and free from material wastage.
3. Automated Error Detection and Rejection Matrix
Quality assurance is built directly into the machine’s DNA. The system continuously self-diagnoses during operation. If a container receives a mismatched count, contains a broken tablet fragment, or experiences a filling anomaly, it is flagged instantly. Rather than halting the entire production line, the intelligent pneumatic reject mechanism seamlessly diverts the compromised bottle into a secure rejection bin while allowing compliant products to proceed forward uninterrupted.
4. Patented Vibratory Feeding & Zero-Breakage Distribution
Moving brittle tablets from a bulk hopper into narrow bottle necks requires a gentle touch. Harsiddh incorporates a patented, multi-stage vibratory feeding system. The vibration frequencies are finely tuned via the HMI touchscreen to create a smooth, single-layer curtain of tablets. This eliminates product crowding, overlapping, and friction, allowing the solid dosages to glide safely through the counting tracks into the bottles without chipping or fracturing.
Applications Across Industries
The versatility of the Harsiddh Automatic Tablet Counting and Filling Machine makes it an invaluable asset across multiple sectors:
- Pharmaceuticals: Ideal for prescription medicines, antibiotics, and critical therapies where exact dosage verification is non-negotiable.
- Nutraceuticals & Supplements: Perfect for high-volume packaging of vitamins, minerals, herbal extracts, gummy supplements, and sports nutrition capsules.
- Veterinary Medicine: Easily handles specialized animal healthcare pills, large caplets, and chewable tablets.
- Contract Packaging (CMOs): Tool-less changeovers and wide product compatibility make this machine the ultimate flexible asset for contract manufacturers managing diverse client runs.
Engineered for Seamless Integration & Operator Efficiency
We understand that industrial machinery must be as easy to operate as it is technically advanced. The Harsiddh counter features a centralized touchscreen interface that allows operators to store multi-product recipes, adjust vibratory speeds, and track real-time yield statistics with a few taps.
When it comes to sanitation and product changeovers, the machine shines. It is designed for quick, tool-less disassembly. Contact parts can be removed, cleaned, sanitized, and reassembled rapidly, significantly shortening batch-to-batch downtime and eliminating cross-contamination risks.
Technical Specifications
| Feature | HEC – TCF – 8 | HEC – TCF – 12 | HEC – TCF – 16 | HEC – TCF – 24 |
|---|---|---|---|---|
| Output (Bottles/Min) | 30 to 40 | 40 to 60 | 60 to 80 | 80 to 100 |
| Counting Channels | 8 | 12 | 16 | 24 |
| Tablet Size | 5 to 12mm | 5 to 12mm | 5 to 12mm | 5 to 12mm |
| Capsule Size | #0 to #5 | #0 to #5 | #0 to #5 | #0 to #5 |
| Working Range | 2 – 9999 pcs | 2 – 9999 pcs | 2 – 9999 pcs | 2 – 9999 pcs |
| Container Type | Round/Flat | Round/Flat | Round/Flat | Round/Flat |
| Power Supply | 230V, 1 Phase | 230V, 1 Phase | 230V, 1 Phase | 230V, 1 Phase |
| Weight (Approx) | 140 Kgs | 210 Kgs | 350 Kgs | 400 Kgs |
Elevate Your Production Standard Today
Don’t let outdated counting methods stall your facility’s growth or risk your product quality. Upgrade to a solution that pairs speed with surgical precision. The Harsiddh Automatic Tablet/Capsule Counting and Filling Machine is your partner in achieving uncompromised accuracy, absolute compliance, and maximum profitability.
Frequently Asked Questions
How does the machine manage tablet dust and fragments?
Tablet "friability" often creates dust that can coat sensors and lead to inaccuracies. To prevent this, our machine includes:
Perforated Vibratory Trays: These allow fine dust to fall away into a collection trap before tablets reach the sensors.
Dust Extraction Ports: Integrated vacuum points continuously remove airborne particles.
Self-Cleaning Sensors: High-end models feature dust-compensated sensors that maintain accuracy even in high-dust environments.
Can the machine handle different bottle sizes and counts?
Yes. The machine is highly flexible. Through the PLC Touchscreen HMI, operators can set the desired count (e.g., 30, 60, or 100 tablets per bottle). The conveyor system and filling manifold are adjustable to accommodate various bottle heights and neck diameters, ranging from small HDPE pill bottles to larger glass jars, with minimal changeover parts.
What is the production speed and output of the Automatic model?
The output is determined by the number of counting channels (typically 8, 12, or 16 tracks) and the tablet count per container. A standard 12-channel machine can achieve a production rate of 30 to 60 bottles per minute for a 30-count bottle. The linear indexing system ensures a continuous, synchronized flow from the hopper to the final conveyor discharge.
What are the key cGMP and hygiene features of this model?
As a cGMP-compliant unit designed for regulated pharmaceutical environments:
Material Integrity: All tablet contact parts are made of SS 316L, while the main frame and non-contact parts are SS 304 stainless steel.
Tool-less Dismantling: The counting assembly and hopper can be dismantled quickly without tools, allowing for thorough sanitization and preventing cross-contamination between different drug batches.
No Bottle – No Fill Sensor: An electronic interlock prevents the discharge of tablets if a bottle is missing, keeping the production line clean and reducing product loss.
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