Semi Automatic Plastic Tube Filling Machine
Enhance your production line with the Harsiddh Semi-Automatic Plastic Tube Filler. Engineered for precision and cost-effectiveness, this robust machine is the ideal solution for the cosmetic, pharmaceutical, and food industries. It is specifically designed to handle viscous products such as gels, pastes, balms, creams, and ointments with exceptional volumetric accuracy.
Featuring an ergonomic design with a full-size opening front guard, the Harsiddh filler ensures that maintenance and change-overs are fast, easy, and hassle-free.
Precision Engineering & Performance
Our machine combines mechanical durability with smart sensing technology to deliver a high-quality finish:
- Advanced “No Tube – No Filling” System: Integrated pneumatic sensors ensure the dosing cycle only activates when a tube is perfectly positioned, eliminating product waste.
- Hygienic Construction: To meet global safety standards, all contact parts are crafted from Stainless Steel 316, while the exterior frame is cladded in Stainless Steel 304.
- Clean Cut-off & Sealing: The mechanical drive and positive suction pump assembly guarantee weight accuracy, while pneumatic blades provide a perfectly trimmed, smooth finish after sealing.
- User-Friendly Interface: A centralized control panel features an easy-to-use relay system with Start, Stop, Inch buttons, and a digital production counter.
Technical Specifications
| Feature | Details |
|---|---|
| Production Capacity | 15 to 25 Tubes per Minute |
| Filling Range | 5g to 200g (Adjustable) |
| Filling Accuracy | ±1% |
| Air Consumption | Approx. 0.9 m³/min |
| Working Pressure | 0.65 – 1.0 Mpa |
| Contact Parts | Stainless Steel 316 |
| Non-Contact Parts | Stainless Steel 304 |
| Machine Weight | Approx. 250 Kg |
| Dimensions (LxWxH) | 1200mm x 830mm x 1820mm |
Frequently Asked Questions
What sealing technology is used for Plastic and Laminated tubes?
Unlike metal tubes that are folded, plastic tubes require thermal bonding. The Harsiddh machine utilizes Hot Air Sealing Technology (featuring a high-quality Leister heater). Hot air is blown into the inner tail of the tube to soften the plastic. Immediately after, the tubes move to the pneumatic sealing jaws, which press the ends together to create a permanent, leak-proof, and aesthetic bond.
What is the production capacity and tube size range?
The Semi-Automatic model is designed for efficiency in compact workspaces. Depending on the operator's speed in loading the tubes, it typically achieves an output of 15 to 25 tubes per minute (approximately 900 to 1,500 per hour). It is highly versatile and can handle plastic tubes with diameters ranging from 10mm to 50mm and various lengths.
How does the machine ensure a clean, professional finish on the tube tail?
To achieve a retail-ready look, the machine includes two critical post-sealing stages:
Tail Trimming: An integrated trimming station cuts away the excess plastic from the top of the seal, leaving a clean, straight, or rounded "flat-top" finish.
Batch Coding: The sealing jaws are designed to hold alphanumeric characters to emboss the Batch Number, Mfg. Date, and Expiry Date directly into the plastic seal during the cooling phase.
What are the key cGMP and maintenance features of this machine?
As a cGMP-compliant unit, this machine is built for pharmaceutical and cosmetic hygiene:
Material Integrity: All product contact parts (hopper, pump, and nozzles) are made of SS 316L, while the exterior frame is polished SS 304 stainless steel.
Dosing Accuracy: A high-precision volumetric piston pump ensures a filling accuracy of ±1%.
Easy Cleaning: The hopper and pump assembly are designed for quick dismantling, allowing for thorough sanitization between different product batches.
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