Automatic Top Side Sticker Labeling Machine by Harsiddh
Enhance your production line with the precision of the Harsiddh Automatic Horizontal Top Sticker Labeler. As a leading manufacturer and exporter, Harsiddh provides robust labeling solutions tailored for the pharmaceutical, cosmetic, and FMCG sectors.
Our machine is engineered to apply self-adhesive labels to the top surfaces of diverse packaging—including cartons, pouches, vials, food trays, and envelopes—with unmatched accuracy and speed.
Versatility Across Industries
The HTSL-100 model is a high-performance workhorse designed to meet the rigorous demands of various sectors:
- Pharmaceutical & Medical: Precise labeling for vials, glass containers, and medical kits.
- Food & Beverage: Reliable application for trays, lids, and flat-surface packaging.
- Chemicals & Agrochemicals: Durable labeling for plastic and aluminum containers.
- Electronics & FMCG: Quick-response labeling for boxed goods and personal care items.
Performance & Design Excellence
- Advanced Control System: Features a microprocessor-controlled system with high-tech sensors for flawless label and product detection.
- Customizable Conveyors: Equipped with Variable Frequency Drives (VFD) to adjust speeds based on production load.
- Rugged Construction: Built with a premium stainless steel (SS) frame and exterior for longevity and compliance with hygienic standards.
- Full Synchronization: The label dispenser, transfer belt, and pressing unit operate in perfect harmony for consistent placement.
- Low Maintenance: Designed with non-proprietary electronic parts and a user-friendly interface to reduce downtime and operational costs.
Technical Specifications
| Specification | Details |
|---|---|
| Output Speed | Up to 120 per minute (Depends on product size) |
| Label Height | 8mm (Min) to 70mm (Max) |
| Label Length | 12mm Minimum |
| Label Roll (ID / OD) | 75/76mm / 400mm |
| Gap Between Labels | 3mm to 5mm |
| Product Diameter | Up to 25mm (Customizable per sample) |
| Conveyor Height | 850mm to 900mm (Adjustable) |
| Power Consumption | 1 HP, 1.5 Amp |
| Electrical Supply | 220V, 1-Phase |
| Dimensions | 1800mm x 850mm x 1500mm |
Frequently Asked Questions
How does the machine ensure the label is centered perfectly on a small surface like a cap?
Precision is achieved through a combination of high-speed sensors and stabilization:
Product Sensors: Photoelectric sensors detect the leading edge of the product with millisecond accuracy.
Adjustable Labeling Head: The dispensing head is mounted on a 4-axis pillar, allowing for fine-tuned height and horizontal adjustments (accuracy of ±1mm).
Side Guide Rails: Adjustable stainless steel rails keep the product perfectly centered on the conveyor as it passes under the labeling head.
Can this machine handle products of different heights on the same line?
Yes. The machine features a motorized or handwheel-operated height adjustment system. This allows the labeling head to be raised or lowered to accommodate products ranging from a thin 2mm pouch to a 300mm tall box. The PLC-based Touchscreen HMI allows you to save these height and speed settings as "recipes," making changeovers between different product sizes fast and tool-less.
Is it possible to print batch codes or expiry dates during the top labeling process?
Absolutely. The machine is designed for seamless integration with modern coding technologies:
Thermal Inkjet (TIJ) or Laser Coders: For high-resolution alphanumeric codes or 2D barcodes.
Hot Foil Stamping: For permanent, smudge-proof batch and expiry dating. The code is printed directly onto the label just moments before it is applied to the top of the product.
What are the key "Smart" features for high-speed production and quality control?
To ensure 100% reliability and minimize waste, the Harsiddh Top Side Labeler includes:
"No Product – No Label" System: Prevents label wastage by ensuring the dispenser only fires when a product is detected on the conveyor.
Label Gap & End Sensors: Automatically detects the gap between stickers and alerts the operator if the label roll is empty or if a label is missing from the backing paper.
Optional Rejection System: Can be fitted with a pneumatic pusher or air-blast to remove any products that fail a "label present" or "barcode readable" check.
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