Semi Automatic Visual Vial Inspection Machine
Superior Quality Assurance for Sterile Vials
The Harsiddh Semi-Automatic Visual Vial Inspection Machine (HINS-V) is a critical quality control solution for the pharmaceutical, biotech, and veterinary industries. By combining motorized vial rotation with advanced optical aids, this machine ensures that every vial is scrutinized for safety and purity. Its modular design allows it to be used as a standalone unit or integrated directly into a production line between the capping and labeling stations.
Reliable Operational Workflow
The machine streamlines the inspection process to ensure 100% product integrity:
- Feeding & Transport: Vials are received from the infeed conveyor and indexed into the inspection zone via a star wheel or linear rack.
- Agitation: Motorized rollers spin each vial at a high RPM to create a vortex in the liquid, suspending any foreign particles for better visibility.
- Visual Scrutiny: Operators view the vials through a large magnifying lens against a high-contrast background (black/white) to detect impurities or cosmetic defects.
- Categorization: If a defect is found, the operator tags the vial using a pneumatic switch or foot pedal, or manually removes it from the line.
- Discharge: Accepted vials move forward to the collection tray or next machine, while rejected units are automatically diverted to a dedicated quarantine bin.
Technical Specification
| Feature | Details (HINS-V) |
|---|---|
| Production Output | 40 to 60 Vials Per Minute (Operator Dependent) |
| Vial Diameter Range | 22 mm to 100 mm |
| Vial Height Range | 58 mm to 240 mm |
| Number of Operators | Two (Dual-side configuration) |
| Power Drive | 0.5 HP to 1.0 HP (VFD Controlled) |
| Electrical Supply | 220 Volts, Single Phase, 50 Hz |
| Material of Construction | Stainless Steel 304 (Matt Finish) |
| Overall Dimensions | Approx. 1850 mm (L) x 700 mm (W) x 1550 mm (H) |
Frequently Asked Questions
How does the "Semi-Automatic" inspection process work?
The machine automates the mechanical handling of vials to minimize human error and physical strain:
Automatic Rotation: Vials are fed onto a conveyor where they are spun at high speeds and then slowed down.
Agitation: The spinning motion agitates any heavy particles within the liquid, making them move and become highly visible to the inspector.
Manual Rejection: While the machine handles the transport and presentation of the vials, the operator visually confirms the quality and removes any defective units from the line.
What kind of lighting and visual aids are used to assist the operator?
To ensure high-precision detection of impurities, the Harsiddh inspection machine features:
Dual Backgrounds: A combination of Black and White backgrounds to help identify both light-colored and dark-colored particulate matter.
Flicker-Free LED Lighting: High-intensity, non-glare illumination that highlights impurities without causing eye fatigue for the operator.
Large Magnifying Lens: Positioned directly in front of the inspection zone to provide a clear, magnified view of the vial’s contents and seal integrity.
What is the production capacity and vial size range?
The machine is designed for efficient, medium-to-high-speed throughput in pharmaceutical lines:
Output: Depending on the operator's efficiency and the product's clarity, it can inspect 30 to 80 vials per minute (approximately 1,800 to 4,800 per hour).
Vial Range: It is highly versatile and can accommodate glass vials ranging from 2ml to 100ml with simple adjustments to the conveyor guides and rollers.
What are the key cGMP and ergonomic features of this machine?
As a cGMP-compliant unit built for sterile environments:
Material Integrity: The main structure is fabricated from polished SS 304 stainless steel, ensuring it is easy to sanitize and resistant to corrosion.
Ergonomic Design: The machine is built so the inspection zone sits at the operator's eye level, reducing physical strain during long shifts.
Low Maintenance: The simple mechanical drive system has few wearing parts, ensuring long-term reliability and minimal downtime.
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