Semi Automatic Visual Ampoule Inspection Machine
Critical Quality Control for Sterile Injectables
The Harsiddh Semi-Automatic Visual Ampoule & Vial Inspection Machine (HINS-6A) is an essential safeguard for the pharmaceutical and biotechnology industries. Designed to ensure that only 100% defect-free containers reach the market, this machine combines mechanical stability with advanced optical aids. Its modular design and “no-tool” adjustment system allow for rapid changeovers between ampoule sizes (1ml to 10ml) and vial sizes (2ml to 30ml), making it the ideal choice for pilot plants and medium-scale manufacturing.
Reliable Operational Workflow
The machine provides a structured and efficient workflow to minimize human error:
- Feeding: Containers are fed into the machine via a conveyor or loading tray and positioned onto the inspection rollers.
- Spinning: The machine rotates the ampoules/vials at high speed to agitate the liquid, ensuring any particles stay in motion during the visual check.
- Visual Examination: As the units pass the dark booth, the operator views them through a magnifying lens under specialized lighting (Tyndall effect).
- Identification: The operator quickly identifies defects like discoloration, cracks, or foreign matter (glass, fiber, or dust).
- Rejection & Sorting: Defective units are rejected with a single button press (pneumatic) or manually removed, while accepted units continue to the outfeed.
Technical Specification
| Feature | Details (HINS-6A) |
|---|---|
| Production Output | 50 to 70 units per minute |
| No. of Heads | 6 for Ampoules / 3 for Vials |
| Ampoule Range | 1 ml to 10 ml |
| Vial Range | 2 ml to 30 ml |
| Power Drive | 1.0 H.P. Main / 0.25 H.P. Spinning |
| Electrical Supply | 220V, Single Phase, 50 Hz |
| Construction | SS 304 (Matt Finish) |
| Dimensions (LxWxH) | 1500 mm x 1200 mm x 1575 mm |
Frequently Asked Questions
How does the "Semi-Automatic" inspection process work?
The machine automates the movement and presentation of the ampoules to reduce operator fatigue and increase accuracy.
Automatic Rotation: Ampoules are fed onto a conveyor where they are spun at high speeds and then suddenly stopped or slowed.
Visual Detection: The spinning motion agitates any heavy particles, making them move and become easily visible against the illuminated background.
Manual Rejection: While the machine handles the mechanical rotation and transport, the operator visually confirms the quality and manually removes any defective units.
What kind of lighting and visual aids are used to assist the operator?
To ensure high-precision detection, the Harsiddh inspection machine is equipped with:
Dual Backgrounds: A combination of Black and White backgrounds to help detect both light-colored and dark-colored particles.
Flicker-Free LED Lighting: High-intensity, non-glare illumination that highlights impurities without causing eye strain for the operator.
Magnifying Lens: A large, adjustable magnifying glass is positioned in front of the inspection zone to provide a clear, detailed view of the liquid and the ampoule seal.
What is the production capacity and ampoule size range?
This machine is designed for efficient, medium-to-high-speed throughput:
Output: Depending on the operator's speed and the product's clarity, it can inspect 30 to 80 ampoules per minute (approximately 1,800 to 4,800 per hour).
Ampoule Range: It is highly versatile and can accommodate standard glass ampoules from 1ml to 25ml with minimal adjustments to the conveyor guides and rollers.
What are the key cGMP and ergonomic features of this machine?
As a cGMP-compliant unit built for sterile pharmaceutical environments:
Material Integrity: The main structure is fabricated from polished SS 304, ensuring it is easy to sanitize and resistant to corrosion.
Compact Design: Its ergonomic layout ensures the operator can sit comfortably with the inspection zone at eye level, reducing physical strain during long shifts.
Low Maintenance: The machine features a simple mechanical drive with few wearing parts, ensuring long-term reliability and minimal downtime.
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