Semi Automatic Vial Cap Sealing Machine
Precision Sealing for Small-Batch Production
The Harsiddh Semi-Automatic Vial Cap Sealing Machine (HVCS-50S) is a versatile and dependable solution for laboratories and medium-scale pharmaceutical facilities. This model bridges the gap between manual hand-crimping and fully automated lines, providing a stable, stand-integrated platform that ensures consistent sealing quality. The manual placement of vials and caps allows for high tactile control, while the motorized sealing head ensures every unit meets strict hermetic standards.
Reliable Operational Workflow
The machine provides a straightforward, ergonomic process for operators:
- Preparation: The operator adjusts the machine height using the integrated gauge to match the specific vial size.
- Loading: A vial with a pre-positioned cap is placed manually onto the sealing platform.
- Sealing Cycle: The operator initiates the cycle; the specialized sealing head descends to crimp the aluminum cap around the vial rim.
- Torque/Pressure Sync: The machine applies uniform pressure, ensuring the flip-off or tear-off seal is securely fastened without cracking the glass.
- Removal: The sealed vial is manually removed, ready for inspection or secondary packaging.
Technical Specification
| Feature | Details (HVCS-50S) |
|---|---|
| Output Speed | Up to 40 Vials Per Minute (Size Dependent) |
| Vial Diameter | 16 mm to 54 mm |
| Vial Height | Up to 250 mm |
| Cap Compatibility | Aluminum Flip-Off & Tear-Off |
| Capping Head | Single Head (Interchangeable) |
| Power Drive | 1.0 H.P. with VFD |
| Electrical Supply | 230V, 1 Phase, 50 Hz |
| Net Weight | Approx. 125 Kgs |
| Dimensions (LxWxH) | 600 mm x 600 mm x 1400 mm |
Frequently Asked Questions
How does the "Spinning Roller" sealing mechanism work?
Unlike manual crimpers that apply vertical pressure (which can crack glass), this machine uses a Three-Roller Spinning Sealing system. When the operator activates the machine, the vial is lifted, and three precision-machined rollers rotate around the vial neck. This gradually and uniformly folds the aluminum cap skirt under the vial rim, creating a smooth, hermetic, and tamper-evident seal.
What is the production capacity of this Semi-Automatic model?
The output of a semi-automatic machine depends on the speed of the operator. Generally, this machine can process between 15 to 25 vials per minute. It provides a massive improvement in both physical ease and sealing consistency compared to hand-held manual crimping tools.
Can the machine handle different vial sizes and cap diameters?
Yes. The Harsiddh Semi-Automatic Vial Sealer is highly flexible. It features a manual height-adjustment mechanism to accommodate various vial sizes (typically from 2ml to 100ml). While the sealing head is set for a specific cap diameter (such as 13mm or 20mm), the head assembly can be easily adjusted or swapped to handle different batches with minimal downtime.
What are the key construction and safety features?
Despite its compact, tabletop design, the machine is built to industrial cGMP standards:
Material: The main body and all components are constructed from SS 304 stainless steel, ensuring it is suitable for cleanroom environments.
Spring-Loaded Head: The sealing head is spring-buffered to account for slight height variations in glass vials, preventing breakage.
Safety: The machine is operated via a foot switch or dual push-buttons to keep the operator's hands away from the sealing zone during the cycle.
Reviews
There are no reviews yet.