Automatic Bottle Crown Capping Machine
Premier Sealing Solutions for the Beverage Industry
The Harsiddh Automatic Bottle Crown Capping Machine is the definitive choice for sealing glass bottles with classic crown closures (e.g., Coca-Cola or beer-style bottles). By automating the crimping process, this machine eliminates manual labor, ensures consistent sealing pressure, and maintains the carbonation and freshness of your product. Whether you are running a boutique brewery or a high-speed soda plant, our range offers a tailored solution to scale your output efficiently.
Reliable Operational Workflow
The machine operates as a synchronized unit within your automated production line.
- In-feed & Positioning: Bottles are received via a conveyor and indexed into the capping station using a precision star wheel.
- Cap Orientation: Crown caps are sorted in the vibratory bowl and fed down the delivery chute in the correct orientation.
- Crimping Cycle: The capping head descends, applying uniform downward pressure to crimp the aluminum crown edges around the bottle neck rim.
- Security Check: Sensors verify the presence of both bottle and cap; if a bottle is missing, the cap delivery is automatically paused.
- Discharge: Sealed bottles are smoothly transitioned back to the main conveyor for labeling and secondary packaging.
Types of Automatic Crown Capping Machines
Harsiddh offers a comprehensive range of automatic crown capping machines designed to meet diverse production scales. These machines automate the sealing process, significantly reducing manual labor while ensuring consistent torque and airtight integrity.
Our Multi-Head Range Includes:
- Single Head: Ideal for medium-scale production or specialized batches.
- Four & Six Head: The industry standard for medium-to-high speed beverage lines.
- Eight, Ten & Twelve Head: High-performance rotary systems for industrial-scale bottling plants.
Technical Specifications Comparison
| Feature | 1-Head Auto | 4-Head Auto | 6-Head Auto | 8-Head Auto |
|---|---|---|---|---|
| Production Rate (BPM) | 15–30 | 40–60 | 60–90 | 90–120 |
| Production Rate (BPH) | 1200–1800 | 2400–3600 | 3600–5400 | 5400–7200 |
| Power Supply | 230V/415V 3Ph | 230V/415V 3Ph | 440V 3Ph | 440V 3Ph |
| Power (HP/kW) | ~1.0 HP | Varies | 0.75 – 1.5 kW | ~1.5 HP |
| Weight (kg approx.) | 350 | 500 | 650 | 850 |
| Air Pressure | 4–6 bar | 4–6 bar | 4–6 bar | 4–6 bar |
| Bottle Dia. Range | 35–100 mm | 35–100 mm | 35–100 mm | 35–100 mm |
| Bottle Height Range | 60–320 mm | 60–320 mm | 60–320 mm | 60–320 mm |
Frequently Asked Questions
How does the automatic crown cork feeding system work?
To ensure high-speed operation, the machine is equipped with an Automatic Vibratory or Rotary Cap Elevator/Orientor. This system automatically sorts the crown caps, aligns them in the correct orientation, and feeds them into the capping chute. This eliminates manual intervention and ensures a continuous flow of caps to the sealing head.
Can the machine handle different bottle heights and neck diameters?
Yes. The machine features a motorized or manual height adjustment mechanism, allowing it to accommodate various bottle sizes ranging from 200ml to 1000ml. While crown caps have a standard diameter, the machine’s bottle-holding star-wheels can be quickly swapped to match different bottle body diameters (round or square).
How does the machine prevent bottle breakage during the crowning process?
Since crown capping involves downward pressure on glass, our machine is integrated with a spring-loaded sealing head and a "No Bottle – No Cap" sensor system. This ensures that the pressure is applied evenly and only when a bottle is perfectly centered, significantly reducing the risk of glass neck breakage or chipping.
What is the production speed and construction quality of this capper?
As a cGMP-compliant model, the machine is constructed with a premium SS 304 matte-finished body and high-wear-resistant alloy steel for the capping components. Depending on the number of heads (Single-head or Multi-head rotary), the production capacity can range from 30 to 120 bottles per minute, making it suitable for medium to large-scale production lines.
Reviews
There are no reviews yet.