Automatic Eight Head Pick And Place Type Screw Capping Machine
High-Speed Rotary Sealing Excellence
The Harsiddh Automatic Eight Head Pick and Place Screw Capping Machine (HBCS-200PP) is a premier solution for pharmaceutical, cosmetic, and beverage industries. By evolving beyond traditional “shut-pick” methods, the Pick and Place system ensures the cap is fully controlled from the delivery chute to the bottle neck, virtually eliminating cross-threading. It is highly versatile, managing round, square, and uniquely shaped PET or glass bottles with minimal change parts.
Reliable Operational Workflow
The machine provides a stable, synchronized path for ultra-high-speed sealing.
- High-Speed In-feed: Bottles are indexed via a feed worm and star wheel system protected by mechanical safety clutches.
- Pick & Place Cycle: The dual-CAM assembly picks the oriented cap and places it squarely on the container with clinical precision.
- Rotary Torquing: Eight independent heads descend to apply consistent torque via magnetic hysteresis, achieving a ≥99.8% qualified capping ratio.
- Security Monitoring: Real-time sensors manage the “No Bottle – No Cap” logic and track output via a precise 6-digit counter.
- Seamless Discharge: Finished bottles are transitioned to the out-feed conveyor for downstream labeling or packaging.
Technical Specification
| Specification | Details (HBCS-200PP) |
|---|---|
| Capping Head | Eight Head Rotary Pick & Place |
| Production Rate | 120 to 180 Bottles Per Minute (for 50ml) |
| Pick-up Accuracy | ≥99.9% |
| Qualified Capping | ≥99.8% |
| Bottle Dimensions | Dia. 22mm to 80mm | Height 55mm to 200mm |
| Cap Compatibility | Dia. 22mm to 52mm (with change parts) |
| Main Motor | 1.0 H.P. (0.25 H.P. for Orientation) |
| Power Supply | 440 V / 3 Phase / 50 HZ |
| Dimensions (L x W x H) | 2150mm x 950mm x 1900mm |
Frequently Asked Questions
How does the machine handle high-speed production requirements?
The "Eight Head" rotary configuration is designed for high-volume environments, capable of capping 150 to 200 bottles per minute. Because the bottles and capping heads move in a continuous circular motion, there is no need to stop the conveyor for each bottle, ensuring a smooth, vibration-free, and high-speed transition from the filling to the labeling stage.
Can this machine handle different cap types like CRC, flip-tops, or pump caps?
Yes. The Harsiddh Eight Head Pick and Place Capper is highly versatile. It is specifically designed to handle Child Resistant Closures (CRC), flip-top caps, screw caps, and even certain types of trigger pumps. The "Pick and Place" motion is gentler and more precise, making it the preferred choice for complex cap geometries used in the pharmaceutical and cosmetic industries.
How is the capping torque adjusted to ensure a consistent seal?
Consistency is vital for product safety. Our machine features Adjustable Magnetic Hysteresis Torque Heads. This allows the operator to set a specific torque limit for each of the eight heads. Once the cap reaches the required tightness, the head "slips," ensuring that every bottle is sealed with identical tension without damaging the plastic threads or the bottle neck.
What are the key construction and safety standards of the machine?
As a cGMP-compliant model, the machine is built for the highest hygiene and safety standards:
Materials: The main structure is SS 304, with all contact parts made from stainless steel or food-grade engineering plastics.
Safety Enclosure: It comes standard with a full acrylic safety cabinet and interlock switches that immediately stop the machine if the doors are opened.
Smart Sensors: Includes "No Bottle – No Cap" and "Chute Full" sensors to prevent component wastage and line jams.
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