Automatic Six Head Pick And Place Type Screw Capping Machine
High-Precision Rotary Sealing Technology
The Harsiddh Automatic Six Head Pick and Place Screw Capping Machine (HBCS-150PP) represents an evolution in rotary capping. By moving beyond conventional “shut-pick” methods, this model provides absolute control over the cap from the moment it leaves the chute until it is securely torqued onto the bottle. It is the ideal choice for pharmaceutical, cosmetic, and food industries that demand high-speed reliability without compromising on closure integrity.
Reliable Operational Workflow
The machine ensures a synchronized, failure-proof flow through its advanced rotary cycle.
Sequence of Operation:
- Synchronized In-feed: Bottles enter via a slat conveyor and are positioned by a feed worm and star wheel protected by safety clutches.
- Pick and Place Cycle: The first CAM lifts the oriented cap; the second CAM places it squarely on the bottle neck, ensuring zero cross-threading.
- Torque Application: The six magnetic hysteresis heads apply pre-set pressure to finish the seal with ≥99.8% qualified capping accuracy.
- Continuous Monitoring: Real-time sensors manage the “No Bottle – No Cap” logic and track output via a 6-digit precise counter.
- Discharge: Capped containers are smoothly transitioned to the outfeed conveyor for labeling or secondary packaging.
Technical Specification
| Specification | Details (HBCS-150PP) |
|---|---|
| Number of Heads | 6 Head Rotary Pick & Place |
| Production Rate | Up to 120 Bottles/Min (for 50ml) |
| Pick-up Accuracy | ≥99.9% |
| Capping Accuracy | ≥99.8% |
| Bottle Dimensions | Dia. 22mm to 80mm | Height 55mm to 200mm |
| Cap Compatibility | Dia. 22mm to 52mm (with change parts) |
| Power Supply | 440 V / 3 Phase / 50 HZ |
| Main Motor | 1.0 H.P. (0.25 H.P. for Orientation) |
| Dimensions (L x W x H) | 1850mm x 850mm x 1900mm |
Frequently Asked Questions
What is the production capacity of the Six Head model?
The Six Head rotary configuration is a high-speed solution designed for medium-to-large scale manufacturing. Depending on the bottle diameter, height, and cap type, this machine can achieve a consistent output of 100 to 150 bottles per minute. It is the ideal choice for manufacturers who need high throughput with the superior precision of a pick-and-place mechanism.
Can this machine handle specialty caps like Child Resistant Closures (CRC) or Pump caps?
Yes. The Harsiddh Six Head Pick and Place Capper is specifically engineered for versatility. It is exceptionally well-suited for CRC, flip-top caps, screw caps, and even trigger pumps. Because the capping head physically grips the cap, it can handle complex geometries that are often difficult for standard machines to orient and seat correctly.
Yes. The Harsiddh Six Head Pick and Place Capper is specifically engineered for versatility. It is exceptionally well-suited for CRC, flip-top caps, screw caps, and even trigger pumps. Because the capping head physically grips the cap, it can handle complex geometries that are often difficult for standard machines to orient and seat correctly.
To maintain product integrity and prevent leaks, each of the six capping heads is equipped with an Adjustable Magnetic Hysteresis Torque mechanism. This allows the operator to set a specific torque limit for each head. Once the cap reaches the required tightness, the head "slips," ensuring every bottle is sealed with identical tension without damaging the plastic threads or the bottle neck.
What are the key construction and safety standards of the machine?
As a cGMP-compliant model, the machine is built for durability and high hygiene standards:
Materials: The main frame and covers are made of SS 304, with all contact parts in stainless steel or food-grade engineering plastics.
Safety Enclosure: It comes standard with a full acrylic safety cabinet and interlock switches that immediately stop the machine if the doors are opened.
Smart Sensors: Features "No Bottle – No Cap" and "Chute Full" sensors to prevent component wastage and ensure a smooth, automated workflow.
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