Automatic Eight Head Bottle Ropp Capping Machine
Elite Sealing for High-Volume Operations
The Harsiddh Automatic Eight Head Bottle ROPP Capping Machine (HBCS-200R) is the definitive choice for large-scale pharmaceutical, liquor, and food production. This rotary powerhouse provides a secure, tamper-evident finish for aluminum caps on bottles ranging from 10ml to 250ml. With its robust 650kg frame and CE-certified safety features, it offers vibration-free performance even at its maximum capacity of 10,000 bottles per hour.
Reliable Operational Workflow
The machine manages a continuous, high-speed automated cycle with clinical precision.
Sequence of Operation:
- High-Speed In-feed: Bottles are indexed into the rotary star wheel for precise alignment under the sealing heads.
- Synchronized Pick-up: Containers pick up oriented ROPP caps from the chute; sensors verify bottle presence before the cap is released.
- Eight-Head Sealing: As the turret rotates, eight heads descend; threading rollers form the cap to the neck while sealing rollers tuck the skirt for a pilfer-proof seal.
- Fault Monitoring: The system constantly scans for tipped bottles or jams, triggering an instant motor halt if a fault is detected.
- Discharge: Successfully sealed, tamper-evident bottles are transitioned back to the conveyor for final labeling and packaging.
Technical Specification
| Specification | Details (HBCS-200R) |
|---|---|
| Sealing Head | Eight Head Rotary ROPP |
| Output Per Hour | 5,000 to 10,000 Bottles (Size Dependent) |
| Bottle Range | 10ml to 250ml |
| Bottle Dimensions | Dia. 22 to 100mm | Height 50 to 250mm |
| Cap Compatibility | Dia. 19 to 28mm | Height 15 to 25mm |
| Main Motor | 1.5 H.P. / 415 V / 3 Phase |
| Dimensions (L x W x H) | 1800mm X 900mm X 1700mm |
| Net Weight | Approx. 650 Kgs |
Frequently Asked Questions
What is the production capacity of the Eight-Head model?
The "Eight Head" configuration is a high-speed rotary system designed for large-scale production. Depending on the bottle diameter and liquid characteristics, this machine can achieve a consistent output of 150 to 200 bottles per minute. It is ideal for manufacturers looking to scale up from linear or single-head capping systems.
How does the machine handle different bottle heights and cap sizes?
The Harsiddh Eight Head ROPP Capper is built for versatility. It features a motorized head-lifting mechanism to accommodate varying bottle heights. While the capping heads are precision-engineered for specific cap diameters (typically 22mm, 25mm, or 28mm), the star-wheel and guide rail "changeover parts" allow the machine to switch between different bottle shapes and sizes quickly.
How does the machine ensure a perfect seal without breaking the glass?
Each of the eight capping heads is equipped with a pressure-compensating spring mechanism. This ensures that the threading and sealing rollers apply uniform torque and downward pressure. Combined with the "No Bottle – No Cap" sensor, the machine ensures that the aluminum cap is perfectly formed around the bottle neck threads without risking breakage or "spinning" caps.
What are the key construction and safety features?
As a cGMP-compliant model, the machine features:
Stainless Steel Construction: Main structure in SS 304 with a matte finish.
Automatic Cap Feeder: A vibratory or rotary hopper that orients and feeds caps automatically.
Safety Interlocks: An acrylic safety cabinet that stops the machine if the doors are opened during operation.
Total Control: A centralized PLC control panel with an HMI for adjusting speeds and monitoring production counts.
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