Automatic Single Head Bottle Ropp Capping Machine
Airtight Tamper-Evident Sealing
The Harsiddh Single Head Bottle ROPP Capping Machine (HBCS-60R) is a premier choice for pharmaceutical, liquor, and food industries requiring secure, tamper-evident seals. The machine uses a rotary threading and sealing process that molds the aluminum cap precisely to the bottle’s neck threads. With its compact footprint and CE-certified design, it offers a high-reliability solution for production lines requiring up to 2,500 bottles per hour.
Reliable Operational Workflow
The machine provides a continuous, high-efficiency path from bottle indexing to final sealing.
Sequence of Operation:
- Bottle In-feed: Containers travel along the SS slat conveyor and are indexed into the star wheel.
- Cap Pick-up: As bottles move through the star wheel, they pick up oriented ROPP caps from the delivery chute.
- ROPP Sealing: The sealing head descends; the threading rollers create the thread on the cap, while the sealing rollers tuck the bottom of the cap under the bottle’s rim for a pilfer-proof seal.
- Security Check: Sensors monitor the line for bottle jams or missing caps, triggering an instant halt if a fault is detected.
- Discharge: Successfully sealed, tamper-evident bottles are discharged back onto the conveyor for final labeling.
Technical Specification
| Specification | Details (HBCS-60R) |
|---|---|
| Sealing Head | Single Head ROPP |
| Output Per Hour | 1,500 to 2,500 Bottles (Size Dependent) |
| Bottle Range | 10ml to 250ml |
| Cap Diameter | 19mm to 28mm |
| Cap Height | 15mm to 25mm |
| Container Dimensions | Dia. 22mm–100mm | Height 50mm–250mm |
| Main Motor | 1.0 H.P. / 415 V / 3 Phase |
| Machine Dimensions | 1200mm (L) x 700mm (W) x 1700mm (H) |
Frequently Asked Questions
What is the production capacity of the Single Head ROPP model?
The Single Head Automatic ROPP Capper is an ideal solution for small to medium-scale production lines. Depending on the bottle diameter and the operator's settings, this machine can achieve a consistent output of 30 to 50 bottles per minute. It offers a significant upgrade in speed and sealing consistency over semi-automatic or manual methods.
Can the machine handle different bottle sizes and cap diameters?
Yes. The Harsiddh Single Head ROPP Capper is highly versatile. It features a manual or motorized height adjustment mechanism to accommodate various bottle heights (typically from 30ml to 1000ml). While the capping head is precision-tuned for a specific cap diameter (e.g., 22mm, 25ml, or 28mm), the star-wheel and guide rails can be easily swapped to handle different bottle shapes and sizes.
How does the machine ensure a perfect seal without breaking the glass?
The machine is equipped with a spring-loaded sealing head and a "No Bottle – No Cap" sensor system. The sealing rollers are designed to apply uniform pressure only when a bottle is perfectly centered in the star-wheel. This pressure-compensating mechanism ensures the aluminum cap is perfectly formed around the bottle threads without risking glass neck breakage or chipping.
What are the key construction and hygiene standards of this machine?
As a cGMP-compliant model, the machine is built for durability and sterile environments:
Material: The main structure and all covers are made of SS 304 stainless steel with a matte finish.
Automatic Feeding: It includes an integrated Vibratory or Rotary Cap Elevator that automatically sorts and feeds caps into the delivery chute.
Safety: The machine features an emergency stop button and can be fitted with a transparent acrylic safety cabinet to protect the operator during the capping process.
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