Automatic Eight Head Vial Cap Sealing Machine
The Industry Standard for High-Speed Vial Sealing
The Harsiddh Automatic Eight Head Vial Cap Sealing Machine (HVCS-200) is the ultimate solution for pharmaceutical facilities requiring maximum throughput. This high-speed rotary sealer is designed for the continuous application of aluminum and flip-off caps, ensuring every container is sealed with absolute clinical precision. With a speed-adjustable A.C. VFD, the HVCS-200 integrates perfectly into fully automated sterile filling lines.
Reliable Operational Workflow
The machine manages a continuous, high-speed automated cycle.
Sequence of Operation:
- High-Speed In-feed: Stoppered vials are indexed from the conveyor into the high-speed star wheel assembly.
- Synchronized Cap Pick-up: Vials pick up oriented caps from the delivery chute. Sensors verify vial and stopper presence before proceeding.
- Eight-Head Rotary Sealing: As the turret rotates, the eight sealing heads descend simultaneously, and the rollers form a secure tuck under the vial rim.
- Automatic Fault Detection: If a jam or bottle tip-over occurs, the safety clutches engage, and the HMI alerts the operator.
- Aseptic Discharge: Sealed, tamper-evident vials are released onto the out-feed conveyor for labeling or secondary packaging.
Technical Specification
| Specification | Details (HVCS-200) |
|---|---|
| Sealing Head | Eight Head Rotary |
| Output Per Hour | 5,000 to 10,000 Vials (Size Dependent) |
| Vial Range | 2ml to 100ml (Dia. 16mm to 56mm) |
| Cap Compatibility | 13mm, 20mm, 28mm & 32mm |
| Direction of Movement | Left to Right |
| Main Motor | 2.0 H.P. / 415 V / 3 Phase |
| Conveyor Motor | 0.25 H.P. (Adjustable Height 800-900mm) |
| Net Weight | Approx. 570 Kgs |
Frequently Asked Questions
How does the machine ensure a sterile and tamper-proof seal?
The machine uses a specialized crimping or spinning roller mechanism. As the vial enters the sealing station, the aluminum cap is pressed against the rubber stopper, and the rollers rotate around the vial neck to "form" the cap under the vial rim. This creates a hermetic, tamper-evident seal that protects the medication from contamination.
What is the production capacity of this Eight Head model?
Designed for high-efficiency environments, the Eight Head Rotary Sealer can achieve speeds of 150 to 200 vials per minute, depending on the vial size and cap type. Its rotary motion ensures that vials are processed in a smooth, continuous flow, which minimizes glass-to-glass contact and reduces the risk of vial breakage.
Can the machine handle different vial sizes and cap diameters?
Yes. The Harsiddh Eight Head Vial Sealer is highly flexible. It can accommodate various vial sizes (typically from 2ml to 100ml) and standard cap diameters (such as 13mm or 20mm). Changeover is simplified through the use of "Quick-Change" star-wheels and guide rails, allowing for rapid transitions between different product batches.
What safety and quality control features are integrated into the machine?
As a cGMP-compliant model, the machine includes several "Smart" features:
"No Vial – No Cap" System: Prevents cap wastage by ensuring a seal is only released when a vial is detected.
Safety Acrylic Cabinet: A full enclosure with interlock switches that stop the machine if the doors are opened during operation.
Spring-Loaded Sealing Heads: Each of the eight heads is spring-loaded to provide uniform sealing pressure, accounting for slight variations in glass vial dimensions to prevent breakage.
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