Automatic Shampoo Filling Machine
Optimized Filling for Personal Care Products
The Harsiddh Automatic Shampoo Filling Machine is specifically engineered to handle the high viscosity and foaming nature of hair care products. By utilizing electronic servo-based dosing, the machine maintains extreme precision regardless of changes in product temperature or density. This cGMP-compliant system is the ideal solution for cosmetic manufacturers seeking high-speed accuracy and low maintenance.
Reliable Operational Workflow
The machine provides a stable, synchronized flow from bottle indexing to final discharge.
Sequence of Operation:
- In-feed: Empty bottles move along the SS slat conveyor and are positioned under the nozzles by a pneumatic gating system.
- Sensing: The system verifies bottle presence and checks for downstream jams before initiating the fill cycle.
- Subsurface Filling: Diving nozzles descend into the bottle to fill from the bottom up, minimizing foam and air bubbles.
- Clean Cut-Off: At the end of the fill, the suck-back feature pulls excess product back into the nozzle for a drip-free finish.
- Discharge: Filled containers are released smoothly toward the capping and labeling stations.
Technical Specification
| Specification | Details (Cosmetic Series) |
|---|---|
| Model Number | HEOF – 1 / 2 / 4 / 6 |
| Filling Capacity | 10ml to 10,000ml (Single Dose) |
| Output / Minute | 10 to 100 Containers (Viscosity Dependent) |
| Contact Parts | Stainless Steel AISI 316L |
| Container Types | Glass, PET, HDPE (All Shapes) |
| Control System | PLC with Color Touchscreen HMI |
| Storage Tank | 80 Liters (Customizable) |
| Pneumatics | Festo / Janatics Make |
Frequently Asked Questions
How is foaming managed during the high-speed filling process?
Shampoo contains high levels of surfactants that naturally create foam when agitated. To prevent overflow and ensure accurate fill levels, the machine is equipped with reciprocating diving nozzles. These nozzles descend to the bottom of the bottle and rise slowly as the liquid fills (bottom-up filling), minimizing turbulence and air entrapment.
Can the machine accommodate different bottle shapes, such as oval or flat cosmetic bottles?
Yes. The Harsiddh Automatic Shampoo Filling Machine is highly flexible. It features adjustable guide rails and a twin-pneumatic stopper system that can be quickly reconfigured to secure round, oval, flat, or square bottles. This makes it ideal for cosmetic lines that use unique, branded bottle designs.
What is the filling range and accuracy for small vs. large shampoo bottles?
The machine is versatile enough to handle a wide range of volumes, typically from 50ml to 1000ml (with options for larger bulk containers). By using precision-honed pistons and cylinders, it maintains a high filling accuracy of ± 0.5% to 1%, ensuring consistent product weight and reducing expensive product giveaway.
Is the machine easy to clean when switching between different shampoo scents or colors?
Absolutely. As a cGMP-compliant model, the machine is designed for easy sanitization. All contact parts are manufactured from AISI Stainless Steel 316L, which is corrosion-resistant and non-reactive. The system is designed for quick dismantling (often tool-less), allowing for thorough cleaning to prevent cross-contamination between different product batches.
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