Automatic Liquid Bottle Filling Machine
Versatile Liquid Packaging Solutions
The Harsiddh Automatic Liquid Bottle Filling Machine is a versatile powerhouse designed to streamline the packaging of syrups, oils, juices, chemicals, and pharmaceutical liquids. Unlike specialized fillers, this machine is engineered for flexibility, allowing manufacturers to switch between different bottle materials (PET, Glass, or HDPE) and liquid types with minimal downtime. Its robust construction and vibration-free performance make it the backbone of modern liquid packaging lines.
Reliable High-Performance Workflow
The machine follows a linear or rotary indexing path to ensure stable container handling and precise liquid discharge.
Sequence of Operation:
- In-feed: Bottles are loaded onto the SS conveyor and indexed to the filling station.
- Centering & Positioning: Pneumatic bottle stoppers align the containers perfectly under the filling nozzles.
- Controlled Discharge: Nozzles descend into the bottles for bottom-up filling, minimizing air entrapment.
- Waste Prevention: Advanced sensors monitor the line, ensuring filling only occurs when a bottle is correctly positioned.
- Out-feed: Filled bottles are smoothly transferred to the capping and induction sealing modules.
Technical Specification
| Specification | Details (Automatic Series) |
|---|---|
| Production Speed | 30 to 120 Bottles / Minute (Model Dependent) |
| Filling Heads | 2, 4, 6, or 8 Heads |
| Volume Range | 5ml to 1000ml |
| Container Compatibility | Round, Square, or Oval (Glass/Plastic) |
| Material of Construction | SS 316L (Contact) / SS 304 (Structure) |
| Filling Accuracy | High precision with minimal deviation |
| Control System | PLC-based with Touchscreen Interface |
Frequently Asked Questions
What is the filling range and accuracy of the machine?
Our standard models typically support a filling volume range from 5ml to 1000ml. The machine utilizes precision-engineered volumetric syringes or piston pumps to maintain a high accuracy level of ± 1%, ensuring minimal product giveaway and consistent filling across all bottles.
How does the machine prevent foaming and spillage?
To manage liquids that tend to foam, the machine is equipped with reciprocating "diving" nozzles. These nozzles enter the bottle and rise gradually from the bottom during the filling cycle (bottom-up filling). Additionally, a "No Bottle – No Fill" sensor system prevents liquid discharge if a container is not detected, keeping the production line clean.
Is the machine compatible with different bottle shapes and sizes?
Yes. The machine is designed to accommodate various container materials, including PET, HDPE, and Glass. It can handle different bottle shapes (round, flat, or oval) with diameters ranging from 28mm to 100mm. Its adjustable guide rails and tool-less adjustment features allow for rapid changeovers between different bottle sizes.
What hygiene and construction standards does the machine follow?
The machine is built to strict cGMP (current Good Manufacturing Practice) standards. All contact parts are made of AISI Stainless Steel 316L to prevent corrosion and ensure product purity, while non-contact parts are made of SS 304. The structure is designed to be vibration-free and easy to sanitize, making it ideal for sterile pharmaceutical and food environments.
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