Inspection Tables & Conveyors
Enhance your quality control process with the Harsiddh Inspection Tables & Conveyors. Specifically designed for the pharmaceutical, biotech, and food industries, our visual inspection systems provide a reliable platform for detecting foreign particles, leaks, and container defects in vials, bottles, and ampoules.
Our inspection tables feature a specialized three-track conveyor system and a high-contrast background to ensure every container meets the highest standards of integrity before moving to the labeling stage.
Precision Visual Inspection Technology
Harsiddh’s inspection tables are engineered to assist operators in achieving 100% accuracy:
- High-Contrast Background: Equipped with a standard PVC black-and-white board background and specialized flicker-free lighting to maximize the visibility of impurities or glass defects.
- Three-Track Conveyor System: The central track brings containers from the capping machine, which are then diverted to two adjoining side tracks for operators to inspect before being returned to the center track for discharge.
- Variable Speed Control: Integrated A.C. Variable Frequency Drive (VFD) allows the supervisor to adjust the conveyor speed precisely based on the product type and operator comfort.
- Ergonomic Design: Features a “hood-type” structure with an integrated lighting arrangement and seating capacity for multiple operators to work simultaneously.
Technical Specifications
| Feature | Specification |
|---|---|
| Output Speed | 80 to 250 Containers / Minute (Depending on operator count) |
| Container Diameter | 22 mm to 100 mm |
| Container Height | 58 mm to 240 mm |
| Operator Seating | 4 Operators (2×2) or 6 Operators (3×3) |
| Power Consumption | 0.5 H.P. to 1.0 H.P. |
| Electrical Supply | 220 Volts, Single Phase, 50 Hz |
| Standard Height | 850 mm (+50 mm Adjustable) |
| Conveyor Length | Customizable as per client requirements (Standard ~1850 mm) |
Versatile Integration
The Harsiddh Inspection Table is a critical link in any automated packaging line:
- Pre-Labeling Check: Typically positioned after the capping machine and before the labeling machine to ensure only defect-free products are finished.
- Modular Conveyors: We also provide stand-alone visual inspection conveyors with roller systems for ampoules and smaller vials.
Harsiddh Engineering is a global leader in pharmaceutical quality assurance machinery. Contact us today for a custom layout that fits your specific production speed and cleanroom footprint.
Frequently Asked Questions
How does the "Three-Track" or "Six-Track" conveyor system work?
Harsiddh Inspection Tables often utilize a multi-track slat chain conveyor.
Central Track: Carries the incoming products from the previous machine.
Side Tracks: Operators pull defective items onto the side tracks or into rejection bins, while the "passed" products continue along the main line. This organized flow prevents bottlenecks and ensures that rejected items are physically separated from the main production stream.
What features are included to reduce operator eye strain during long shifts?
To maintain high accuracy in visual inspection, the tables are equipped with:
Flicker-Free Lighting: High-intensity LED overhead lights or bottom-lit "lighting booths" provide consistent illumination.
Contrast Backgrounds: Alternating Black and White backgrounds are used to help operators easily spot both light-colored and dark-colored impurities inside transparent bottles or vials.
Magnifying Lens: Optional magnifying glass attachments provide a detailed view of seals and neck areas.
Can the conveyor speed be adjusted to match different production rates?
Yes. All Harsiddh Inspection Tables and Conveyors are equipped with a Variable Frequency Drive (VFD). This allows the supervisor to precisely control the belt speed—slowing it down for complex manual inspections or speeding it up for simple transport tasks—ensuring the table remains perfectly synchronized with the output of the filling and capping machines.
What are the key cGMP and maintenance features of these units?
As cGMP-compliant equipment designed for sterile and regulated environments:
Material Integrity: The structure and conveyor slats are fabricated from polished SS 304 or SS 316 stainless steel for easy sanitization and corrosion resistance.
Ergonomic Design: The table height is adjustable to ensure operators can work comfortably in either a seated or standing position, reducing physical fatigue.
Self-Lubricating Chains: The conveyor systems use low-friction, self-lubricating wear strips to ensure a long service life with minimal mechanical maintenance.
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