Automatic Auger Type Powder Filling Machine
High-Efficiency Metering for Diverse Powders
The Harsiddh Automatic Auger Type Powder Filling Machine is specifically engineered for firms that require exceptional accuracy in dry filling. Whether you are packaging fine talcum, medical powders, or granulated agro-chemicals, our auger metering system uses the principle of positive displacement to ensure the exact quantity is released into every container. This machine integrates seamlessly into a complete line, receiving bottles from a turn table and synchronizing with capping and labeling sections.
Reliable Operational Workflow
The machine ensures a stable, synchronized flow from empty bottle to precisely filled product.
Sequence of Operation:
- In-feed: Dry sterile bottles are fed onto the SS slat conveyor belt and moved toward the feed turn table.
- Clamping: Upon reaching the filling station, bottles are securely clamped to ensure centered filling.
- Positive Displacement: The drive motor controls the auger screw, which rotates within the hopper to displace a predetermined volume of product through the funnel.
- Homogenization: An internal blender ensures the powder remains uniform and free-flowing throughout the operation.
- Discharge: Once filled, the magnetic clutch releases the container, and it moves smoothly onto the discharge conveyor for downstream sealing.
Technical Specification
| Specification | HAPF-40 (Single Head) | HAPF-90 (Double Head) |
|---|---|---|
| Output / Minute | Up to 40 Bottles | Up to 80 Bottles |
| Fill Size Range | 5g to 250g | 5g to 250g |
| Filling Accuracy | ± 1% to 2% | ± 1% to 2% |
| Container Diameter | 25mm to 100mm | 25mm to 100mm |
| Max Container Height | 250mm | 250mm |
| Contact Parts | Stainless Steel AISI 316L | Stainless Steel AISI 316L |
| Power Requirement | 1.5 H.P., 3 Phase | 1.5 H.P., 3 Phase |
| Dimensions (L x W x H) | 1200 x 800 x 1700mm | 1800 x 800 x 1700mm |
Frequently Asked Questions
How does the machine ensure high weight accuracy for expensive powders?
Harsiddh utilizes a Servo-Driven Auger System. Unlike traditional mechanical clutches, the servo motor allows for digital control over the starting, stopping, and speed of the screw with micro-precision. This results in a filling accuracy of ±1% to 2% (depending on powder consistency). Additionally, an integrated "No Bottle – No Fill" sensor ensures that no powder is dispensed if a container is missing, preventing product waste and dust accumulation.
Can the machine handle different container types and powder volumes?
Yes. The machine is highly versatile and can fill glass bottles, plastic jars, or metal cans. By simply changing the Auger Screw and Funnel assembly, the machine can accommodate a wide range of fill weights, typically from 5 grams to 500 grams (or higher depending on the model). The conveyor system features adjustable guides to match various container diameters and heights.
How is dust managed during the powder filling process?
To maintain a clean and safe production environment, the Harsiddh Auger Filler is designed with:
Enclosed Hopper: A dust-proof acrylic or stainless steel cover to prevent environmental contamination.
Dust Collection Port: A built-in nozzle that can be connected to an external vacuum system to suck away airborne particles during the filling stroke.
Bottom-Up Filling (Optional): A lift mechanism that raises the bottle to the funnel, reducing the "drop height" and minimizing dust clouds.
What are the key cGMP and maintenance features of this machine?
As a cGMP-compliant unit, it is built for easy cleaning and pharmaceutical-grade hygiene:
Material Integrity: All powder contact parts are made of SS 316L, while the main frame is SS 304 stainless steel.
Easy Dismantling: The hopper and auger screw can be detached quickly without heavy tools, facilitating thorough cleaning during batch changeovers.
Advanced Control: Managed by a centralized PLC with a Touchscreen HMI, allowing operators to save "recipes" for different products and monitor production statistics in real-time.
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