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Automatic Pre-Filled Syringe (Pfs) Filling & Stoppering Machine
Vial Filling Machines ₹15,900,000.00
Automatic Vial Filling Machines
Precision and sterility are the benchmarks of pharmaceutical manufacturing. Harsiddh Unimach provides a high-performance range of Automatic Vial Filling Machines specifically engineered for the pharmaceutical, biotech, and veterinary industries. Whether you are handling liquid injectables or dry powders, our machines ensure high-speed accuracy, cGMP compliance, and seamless integration with rubber stoppering units.
Our Vial Filling Machine Range
- Automatic Liquid Vial Filling & Stoppering Machine: A synchronized system that handles the entire process from filling to half or full stoppering under laminar flow conditions.
- High-Speed Rotary Vial Filling Machine: Designed for high-volume production, utilizing a rotary motion for continuous filling with minimal downtime.
- Four-Head / Eight-Head Vial Filling Machine: Linear filling solutions that offer flexibility in production output, ranging from medium to high-speed requirements.
- Vial Powder Filling Machine: Specialized vacuum-based or auger filling systems for precise dosing of sterile dry powders into glass vials.
Salient Features
- High Dosing Accuracy: Equipped with precision-engineered piston pumps or servo-driven systems to ensure a filling accuracy of ± 1%.
- cGMP Compliant Construction: Built with SS 316L contact parts and an SS 304 main frame with a non-corrosive, matte finish.
- Integrated Stoppering Unit: Features a built-in vibratory bowl for automatic feeding and placement of rubber stoppers immediately after filling to maintain sterility.
- “No Vial – No Filling” System: Advanced sensors prevent liquid or powder wastage and maintain machine cleanliness by ensuring the pump only activates when a vial is present.
- Minimal Changeover Time: Designed with modular components that allow for quick transitions between different vial sizes (2ml to 100ml) with minimal tools.
- Safety Interlocks: Includes emergency stop buttons and safety acrylic cabinets to protect operators and ensure a contamination-free environment.
- Advanced PLC Control: Intuitive HMI touch screen for real-time monitoring of output, fill volume adjustments, and error diagnostics.
Frequently Asked Questions
How does the machine maintain sterility during the filling process?
Our machines are designed to be installed under Laminar Air Flow (LAF) units. The use of SS 316L contact parts, pharmaceutical-grade silicon tubing, and a "No Vial - No Fill" system ensures that the aseptic environment is maintained throughout the production run.
What types of liquids can be filled using these machines?
Our vial fillers are ideal for a wide range of viscosities, including aqueous solutions, oils, and suspensions. For highly viscous products, we offer specialized piston pumps and nozzle configurations to ensure clean, drip-free filling.
Is the rubber stoppering process integrated into the filling machine?
Most of our models are monoblock systems, meaning the liquid filling and rubber stoppering happen on the same platform. This reduces the footprint and minimizes the exposure of the open vial to the environment before it is sealed.
How is the filling volume adjusted?
The fill volume can be easily adjusted via the mechanical stroke of the piston pumps or through the HMI touch screen in our servo-driven models. This allows for fine-tuning during the setup process to ensure maximum accuracy.
